公司主营：Pre-fabricated pump stations, environmental protection equipment, electrical automation equipment, pumps, and integrated electromechanical equipment - design, manufacturing, installation, debugging, and maintenance
15318738115
企业资质
Huangdao Olympic Center integrated precast pump station and gate well shipment and installation all-in-one
2023-11-21
The integrated precast pump station for the Huangdao Sports Center project has been fully installed. The project utilizes a φ3m*7.2m integrated precast pump station and a φ1.5m*4.7m gate well (including 1 set of outlet gate, 1 set of overflow gate, and 2 sets of lifting basket + crushing grille machine), equipped with high-strength fiberglass reinforced plastic cylinders.
The features of the integrated precast pump station go beyond just that. From the perspective of research and production, it can be manufactured according to provided drawings, and the installation site is thoroughly inspected for surrounding conditions. Compared to traditional concrete pump stations, the precast pump station has undergone significant improvements, such as the installation of an intelligent system, which saves on manual monitoring.
All pump station components are designed and manufactured within our factory. We offer a complete set of accessories in various materials and specifications for internal water pumps, lifting devices, pipelines, valves, and control systems, and ship to the destination as soon as the products are confirmed. Our company specializes in the research and production of water supply and drainage equipment, and we have obtained the relevant certifications for our submersible integrated pump stations and axial flow pump stations, demonstrating our strength.
Precast Pump Station Product Features
Mingyuan Smart Cloud's integrated pre-fabricated pump station system tailors solutions based on the comprehensive environmental conditions of the委托地. It customizes pre-fabricated pump station equipment to reduce the construction costs. From surveying, design, and production to excavation, installation, and testing, the entire process is quick, completing installation in as little as one or two weeks. The system occupies minimal land space, features compact equipment, and employs on-site testing installation. Equipped with an advanced management system, it enables remote control of the pump station. The fully intelligent control system allows for both on-site manual operations and remote monitoring via mobile devices (phones), eliminating the need for on-site staff. The integrated system packs powerful functionality into a compact body.
High system integration, small footprint, easy to automate
The cylinder is reinforced with corrosion-resistant materials, utilizing either glass fiber reinforced plastic (GFRP) mechanical winding or a special steel lining covered with GFRP, ensuring a long service life.
The pump sump is designed with CFD fluid dynamics, featuring good flow, no clogging, and self-cleaning capabilities.
Mingyuan*Te's pre-swirl impeller device creates a powerful vortex at the bottom of the pump station, achieving automatic cleaning functionality and significantly reducing sediment accumulation at the bottom of the pump station.
Highly reliable, leak-proof, and environmentally friendly; lightweight and cost-effective.
Equipped with high-quality submersible sewage pumps, their widely applied sensors continuously monitor the pump's operational status, significantly reducing maintenance costs.
High-level automation integration, pump station remote monitoring, unattended operation.
Safety in Use: Its scientific design and configuration significantly reduces the generation of highly toxic and malodorous gases, protecting the environment.
Subsurface installation; post-installation does not affect the surrounding environment and landscape.
Short installation cycle, saves most of the costs, and maintenance is time and labor-saving.
One-time investment, low long-term operational costs, and significant energy-saving benefits.
Rainwater and Sewage Pump Station Selection
Based on the recent and future wastewater volumes, determine the scale of the stormwater and wastewater pumping station. Design the pumping station, selecting the integrated pump station's cylinder specifications according to the flow size, and identify the diameter of the cylinder required to meet the needs.
In a separated drainage system, the rainwater pump house and the wastewater pump house can be built at different locations within the yard, or they can be combined within a single structure. However, the wastewater lifting pump, the sedimentation pond, and the pipelines should form an independent system.
It is crucial to determine whether the integrated pumping station is to be constructed all at once or in phases, whether it is a complete or semi-complete facility, to decide on its standards and equipment. Additionally, the location of the wastewater pumping station should be selected based on whether the treated effluent from the pumping station is discharged into canals or sent to a treatment plant after further processing.
When the sedimentation pond and machinery room of an integrated pumping station are in the same structure, they must be separated by a waterproof partition to prevent leakage, following the requirements of the structural design specifications. The sedimentation pond and machinery room in a separate construction should maintain a certain distance during construction to avoid uneven settlement. Typically, the sedimentation pond is circular and the machinery room is square.
Operations and Maintenance Process
The pump's flow rate after maintenance should not be less than 90% of the designed flow; its unit efficiency should not be less than 90% of the original unit efficiency. The integrity rate of the pump station units should reach above 90%; during the flood season, the operability rate of the rainwater pump station units should reach above 98%.
Equipment and pipe fittings should be subjected to rust removal and painting treatments every two years.
Pump stations and their auxiliary facilities should be cleaned and maintained regularly. Any damage should be repaired immediately. They should be refreshed every 3 years.
When entering the integrated precast pump station well for maintenance, safety protection measures should be in place. Toxic gas protection equipment must be inspected before use, and only upon passing the inspection can it be utilized.
Pump station wells should be regularly cleaned and desilted based on the inspection results.
Wastewater pumping stations should have comprehensive operational and maintenance records.
Safety requirements for pipeline maintenance and inspection should comply with the provisions of the current industry standard "Technical Code for Safety Maintenance of Drainage Pipelines" CJJ6.
The Mingsyuan Integrated Rain and Sewage Pumping Station provides potential and pressure energy to water through pumps, offering a solution for irrigation, drainage, and sewage disposal under non-gravity conditions. Traditional concrete pump stations have been the mainstream construction method for pump stations. However, traditional concrete pump stations are increasingly revealing their inherent drawbacks: they require substantial investment, often involving significant financial expenditure, and have long construction periods, consuming vast amounts of manpower and material resources. Moreover, once constructed, concrete pump stations cannot be moved. In the future, if urban areas require demolition, the pump stations must be rebuilt elsewhere. These disadvantages have prompted people to seek a more optimized alternative. A mobile and flexible prefabricated rain and sewage pumping station has emerged as a result.
李震 （Mr.）
15318738115
15318738115
No. 11, Tonghui Road, Economic and Technological Development Zone, Pingdu City, Qingdao, Shandong Province
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