VILVA-EV Electric Vehicle Charging Station Functional Test System

Product Series: Charging Station Test Equipment

Product Model: VILVA-EV AC Charging Station Function Testing System

Overview: The VILVA-EV AC Charging Station Functional Testing System is a high-efficiency comprehensive ATE testing system specifically designed for Chinese, European, and American standard charging station production lines. It is an integrated platform for the comprehensive testing of a three-pole AC charging station. Mainly applied in the testing phase of charging station production lines, its major advantage lies in enhancing production efficiency while ensuring product quality.

I. Product Overview

VILVA-EV AC Charging Station Function Testing System is a high-efficiency comprehensive ATE testing system specifically designed for Chinese, European, and American standard charging station production lines. It is an integrated platform for comprehensive testing of a three-pole AC charging station. Primarily used for testing on charging station production lines, its major advantage is that it ensures product quality while also improving production efficiency for customers.

This test system is developed based on the national standards GB/T 18487.1-2015, GB/T 34657.1-2017, and NB/T 33008.2-2018, as well as European standards IEC 61851-22, ISO 15118, and IEC 62196. It is suitable for manufacturers of AC charging stations that comply with national, European, and American standards. For larger-scale and high-capacity charging station manufacturers, its impact on improving production efficiency will be more pronounced.

The test system primarily includes vehicle sockets (GB AC, EN AC, and US AC standards), vehicle battery management system simulation software, vehicle control simulation circuits, oscilloscopes, power meters, resistive loads, safety compliance test instruments, industrial computers, AC inverter power supplies, and more. The AC charging interface simulation device for electric vehicles can realistically simulate the charging process and various faults. This device meets requirements for connection testing, charging handshaking, configuration, and charging, as well as for testing charging voltage and current, and interoperability tests.

Section II: Product Features

Flexible hardware configuration, strong system compatibility;

Standardized graphic operation interface, user-friendly design;

The fan employs a small axial fan, featuring high airflow, excellent heat dissipation, and low noise.

A switch with PE, CP, and PP contact circuits for on/off control, featuring fault condition simulation functionality.

Real-time monitoring and display of charging voltage, current, and charging status.

Equipped with a computer display interface, it shows real-time values such as voltage, current, CP duty cycle, and CP frequency of the charging桩, making it convenient for viewing.

Equipment includes charging pile timing sequence tests, normal startup and charging phase tests, PP disconnection tests, CP disconnection tests, etc.

The equipment features a supervisory computer software function, enabling semi-automatic testing of the AC charging stations with manual assistance. Upon completion of the test, a test report can be generated and data uploaded, facilitating user tracking and inquiry.

Interoperability-related timing tests, such as T1, T1', T2, T2T3, T3', T3" timeframes, etc.

Configure barcode scanner, quickly scan products, input product code information for testing (optional).

The test software features editable test items, flexible adjustment of test parameters, and the capability to automatically generate test reports.

Integrated test product communication command set, parameter reading, parameter calibration, etc.

Equipped with statistical analysis capabilities;

Test results can be archived for convenient statistical report management:

High cost-performance, excellent stability, and efficient and quick testing efficiency.

Optional Measurement Verification Function: Built-in multi-channel recording module for collecting charging voltage, current, and CP signals, facilitating the observation of timing sequences. Various communication methods including LAN, RS232, WIFI, with built-in WIFI hotspot for remote wireless terminals. 0.05 Grade Verification Test Items: Working Error, Indication Error, Payment Amount Error, Clock Indication Error, capable of completing the 0.05 grade metrological verification test function of JJG 1148-2022.

Section 3: Optional Testing Items

Pre-power-up inspection

Power-on Test

Connection Confirmation Test

Ready for Charge Test

Startup and charging phase testing

Normal charging completed test

Charging connection timing sequence test

CC Disconnection Test

CP Line Break Test

CP Grounding Test

Protective Conductor Continuous Loss Test

Overcurrent Test

Disconnect switch S2 for testing

Pressure Limit Test for CP Circuit

Load Break Test

Input/Output Performance Testing

Consistency Test for Measuring Data

Overload Current Protection Test

Leakage Current Protection Test

Overvoltage Protection Test

Input Under-Voltage Protection Test

IV. Product Specifications