The box furnace system organizes the human-machine interface with a dropdown menu. The dropdown menu clearly identifies the operating window the user is in, making it clear the nature of the current operation. The prompt line below the window explicitly indicates the allowed operations and methods within that window, making the system extremely easy to use. Error messages and more complex Chinese character inputs are provided through pop-up windows, making the system very user-friendly. The design of the box furnace's process library is closely integrated with part production, including all records of pre-processing, processing, and post-processing of parts, facilitating monitoring and review. During the part processing, the system provides the function to modify the process online, and allows for manual control factors to be added during the automatic control process, making the control of part processing results more flexible. Parameters for simulation calculations are adjustable, ensuring the accuracy of calculation results for parts with varying depth requirements. After the blank parts are loaded into the furnace, the monitoring module keeps track of them until they are discharged. The record of part processing results includes the loading time, unloading time, processing process curve, and final processing result, and can be accessed and printed at any time, facilitating quality tracking. The system can control three processes: "oil quenching without intercooling," "oil quenching with intercooling," and "air quenching," and can also achieve carburization. The "online monitor" function of the box furnace, through the collection of on-site data and precise calculation, can automatically compensate for the effects on parts caused by short-term power outages, unstable furnace conditions, and other failures, and effectively complete the adjustment of carbon concentration distribution after carburization. When the control process is exited due to a fault and the system is restarted, the online monitor will accurately calculate the carbon layer concentration distribution within the parts during the fault period based on the recorded data, and provide several different methods for processing parts. When the need arises to continue processing, the online monitor will use this result as the initial concentration distribution and then complete the entire process.
News Center Co., Ltd.
