What isSuper Factory？
Our limited warehouse has an "unlimited" inventory.
Over 10,000 units shipped, yet trucks can load "as they arrive."
Beyond the production line, the presence of technology extends to dining, accommodation, and transportation as well...
Come on!Liangxin Hangzhou Bay Super FactoryUnveiling the Truth!
Liangxin Electrical Co., Ltd. (hereinafter referred to as "Liangxin"), established in 1999, specializes in the field of intelligent low-voltage electrical solutions. To further enhance green manufacturing capabilities and support the development strategy in the intelligent manufacturing sector, the company has built the Hangzhou Bay Super Factory.In deep collaboration with Hikvision in three major fields: Intelligent Manufacturing, Smart Parks, and Zero-Carbon Parks.Through the construction ofSmart Logistics, AR Workshops, Intelligent Production Lines, Dual Carbon BrainThe company has established an intelligent ecosystem across the entire value chain, significantly enhancing operational efficiency, product quality, and environmental friendliness.
From receiving to shipping
The "blood vessels" of smart transportation are spread throughout the entire factory.
Leasing's products are applied across various scenarios from power generation to transmission and distribution, and finally to the end-user, covering industries such as information and communication, new energy, construction and real estate, power grid, and industrial buildings. The company serves customers in over 30 countries and regions worldwide, with peak daily shipping volumes reaching over ten thousand units, placing a high demand on logistics efficiency.
Intelligent Platform SystemA crucial factor in the efficient flow of massive goods. In traditional industrial parks, the vehicle entry plan and in-house operations often exist in information silos, relying on security guards for manual confirmation and allowing trucks to queue on-site, often resulting in long wait times of half a day or more. At Liangxin Industrial Park, however,Intelligent camera automatically identifies platform occupancy statusThe system also monitors real-time key information such as vehicle entry and exit times, number of workers, tailgate status, and loading progress.Our vehicle dispatching and management system provides precise data, enabling efficient order dispatch and route planning. "The logistics model has upgraded from the traditional 'goods waiting for vehicles' to an efficient 'vehicle-goods联动,' significantly enhancing the platform operation efficiency compared to before," said Shang Jiangzhong, an expert in intelligent logistics at Liangxin.
The tentacles of smart logistics are not only evident in efficient shipping processes but also extend throughout the factory's interior. From the arrival of boxed raw materials to the flow of materials through various production stages, and finally to finished product warehousing,Liangxin Factory has established an intricate and orderly transportation network, resembling a "blood vessel" system within its premises.Ensure precise and efficient flow of materials within the three-dimensional space.
Once the products are manufactured, they are automatically transported to the massive automated storage and retrieval system (AS/RS) warehouse. Covering 6,000 square meters and towering 22 meters, this intelligent warehouse boasts 100,000 storage positions and 14,000 storage trays, all operated by 11 subsystems. In the high-speed conveyor belt area, deployment includesHikvision Smoke Detector and Thermal Imaging CameraOnce the thermal imaging camera detects an abnormal high temperature, the system will immediately trigger the Loxin intelligent circuit breaker, quickly cutting off power and stopping the conveyor belt operation, effectively preventing risks and ensuring safety.
"Previously, the shipping area was three times larger than the receiving area. Now, it's just one-fifth the size, thanks to the implementation of an efficient direct shipment model. With intelligent system scheduling, loading and transport can be quickly coordinated, significantly reducing intermediate storage and waiting times," said Shang Jiangzhong. Owing to the comprehensive upgrade in intelligent logistics, the overall efficiency has been greatly improved.
AR Workshop, Production Line Cameras
Boosting Quality and Efficiency in Intelligent Manufacturing
An efficient logistics system provides robust support for large-scale production, while the core of achieving exceptional capacity and quality lies in its precise and intelligent production lines.
Stepping into the product manufacturing core area of Liangxin's Hangzhou Bay Super Factory, multiple production lines operate like precise clocks, with each link working seamlessly in协同 to execute high-precision, consistent manufacturing commands. For production line management, Liangxin has constructed facilities for plating workshops, electronic workshops, and more.AR WorkshopEnhanced workshop site management with an augmented reality perspective, providing a comprehensive overview of core business data such as equipment status, product quality, order progress, and process supervision on a single screen. The interface allows for flexible configuration, significantly boosting management efficiency based on digital twins.
Utilizing7x24-hour AR Round-the-Clock InspectionThe factory can real-time monitor various data indicators on-site, promptly detect any anomalies in the production site, and dispatch commands for immediate handling. In the production module, the factory has achieved real-time monitoring of production order execution, safety and quality conditions, as well as production and equipment status. In the maintenance module, the comprehensive overview of equipment information and the maintenance staff's repair activities are also clearly visible, further ensuring efficient production.
In assembly and production lines, through deploymentProduction Line Cameras and Intelligent Detection AlgorithmsThe company has achieved an efficient and visual quality inspection process from semi-finished to finished products. Inspection data is automatically recorded and forms traceable electronic files, significantly enhancing inspection efficiency and transparency, effectively assisting personnel in identifying defects such as surface scratches, misaligned labels, and missing accessories.
"Deep application of intelligent manufacturing has brought significant benefits, with our product pass rate increasing by over 30% and per capita production capacity rising by 8.9%. This is also thanks to the support from technologies such as Hikvision's IoT perception and artificial intelligence, which have provided robust backing for our precise manufacturing and efficient operations," said Huang Shitao, the Director of Engineering at Liangxin Manufacturing.
"Work, food, housing, and transportation are all powered by technology."
The park offers an intelligent and eco-friendly experience.
In addition to intelligent manufacturing, within the smart industrial park of Liangxin's Hangzhou Bay Super Factory,Technology experiences have permeated various aspects of both work and life scenarios.——Visitors complete online registration through the intelligent system and can freely navigate the visitor area by scanning a QR code; employees can initiate property repairs with their smartphones and track the progress of fault handling in real-time. The interactive smartboard in the meeting rooms allows for one-touch screen sharing and remote collaboration, breaking through physical boundaries for brainstorming sessions.
The cafeteria has ingeniously integrated technology with people's livelihood, through the creation of Hikvision."Live Kitchen Showcase"The smart system ensures the kitchen operations are clear as day, recommending the most popular and least crowded food stalls to employees based on the popularity of dishes and queue lengths, thereby shortening their dining wait times.
Smart accommodation management is also in place, with dormitory rooms automatically allocated to new employees upon their arrival. Liangxin collaborates with Hikvision to implement this solution."Power Off with Exit" SystemEfficiently managing energy consumption, the system automatically detects the presence and absence of residents in the dormitories through LiXin's independently developed mini circuit breakers, enabling remote control and electricity usage statistics. This ensures both safety and efficiency in dormitory electricity management.
Additionally, the park's charging stations"Electrical Safety" SystemAfter automatically identifying green plate new energy vehicles, the ground lock will smartly unlock, Liangxin circuit breakers fortify the safety line for charging circuits, and Hikvision...Thermal imaging cameraReal-time monitoring of the temperature at the charging gun and vehicle interface ensures park safety.
The "Green Footprint," including these scenarios, is presented in real-time on the smart park platform's green low-carbon dashboard. From office energy consumption to charging volume statistics, all data is clearly visible. It is precisely these intelligent applications spread throughout the park that have enabled Liangxin's Hangzhou Bay Super Factory to achieve...Greener and higher-quality developmentEnvisioning a vivid picture of the future industrial park.
As the "Future Factory" in Zhejiang Province and the "Benchmark Intelligent Factory" of 2023 in China, the current application of intelligence is the starting point for Liangxin and also the direction for continuous improvement. said Duan Ran, the project manager of Liangxin's intelligent park. "In the future, we will join hands with partners like Hikvision to promote operation efficiency and sustainable development with more solid technological applications, taking intelligent manufacturing, smart parks, and zero-carbon development to new heights."
