Additive Equipment Analysis and User Guide
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I. Equipment Advantages
Flexible configuration and automated control
- Features an integrated mechanical and electrical design, supporting both fixed and mobile installation. It allows for flexible combination of multiple skid units, catering to varying scale of dosing requirements.
- Equipped with PLC or variable frequency control system, enabling remote automatic control with manual/automatic switch support, reducing manual intervention.
Accurate measurement and efficient dosing
The flow range of the metering pump covers 0.02~8000L/h, the pressure range is 0.1~25MPa, and the accuracy error is controlled within ±1%, meeting various dosing requirements for different chemicals.
- By utilizing a multi-channel design (such as a solution tank, agitator, back pressure valve, etc.), ensure the medication is mixed uniformly to prevent crystallization or precipitation.
3. High adaptability and safety
- Material options include carbon steel, stainless steel (304/316), PP, PE, etc., suitable for corrosive mediums such as acids, alkalis, salts, and scale inhibitors.
Equipped with safety valves, level alarms, pressure gauges, and other protective devices to prevent overpressure or leakage risks.
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Custom Parameter Requirements
| Parameter Category | Specific Requirements |
|---------------------|-----------------------------------------------------------------------------|
| Core Performance | - Operating Pressure Range: 0.1~25 MPa (selected based on reagent properties) |
- Flow Range: 0.02~8000 L/h (20% redundancy required)
| Capacity & Material | - Tank Volume: 0.1~20 m³ (Customized according to dosing amount) |
Material Selection: Corrosive chemicals prefer 304/316 stainless steel or PP material
Attachment Configuration | - Mandatory Attachments: Blender, Level Gauge, Safety Valve, Back Pressure Valve, Pulsating Damper
| | - Optional Features: pH Meter, Conductivity Meter, Touch Screen (for closed-loop control) |
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Section 3: Installation and Maintenance Precautions
Installation Specifications
- Basic Requirements: Equipment must be horizontally installed in a well-ventilated and dry area, far from flammable and explosive environments, with ground resistance ≤4Ω.
Pipe Connection: Install a Y-shaped filter on the inlet pipeline and a check valve on the outlet pipeline to prevent backflow.
2. Operational Debugging
Prior to first operation, flush the pipeline to remove slag impurities; then fill the solution tank to the midpoint line and start the agitation.
Calibrate the metering pump flow to ensure the actual dosing amount is within ±5% of the set value.
3. Routine Maintenance
- Regular Inspections: Clean filters monthly, verify the trip pressure of safety valves (error ≤5%), and check the flexibility of the agitator shaft rotation.
Fault Handling: If the metering pump flow is abnormal, check the diaphragm integrity or clean the unidirectional valve sealing surface.
4. Long-term Lay-up Protection
Drain the solution tank and flush it, shut off the power and valves, and apply rust-proof oil to the stainless steel components.
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Four. Recommended Product (Jiusheng Power, Lianyungang)
- Model Example: JY Series dosing unit, supports addition of salt, hydrazine, corrosion inhibitors, etc. in various scenarios, with an output range of 1~50 m³/h.
- Key Features: Standard 304 stainless steel material, PLC control, PH online monitoring, suitable for boiler water treatment and circulating cooling systems.
- Price Reference: Standard model (5m³/h) approximately 30,000 RMB, customized high-pressure model (8000L/h) approximately 200,000 RMB. For details, please inquire.
For selection manuals or technical solutions, refer to the "Dosage Device Installation and Operation Manual" or visit to obtain.
Dosage Device
