Heze Boiler FactoryThe YY(Q)W type gas heat-conducting oil boiler produced by our company is a new type of special boiler with low pressure and high-temperature operating characteristics. Its heating temperature can reach up to 340℃ in the liquid phase or 400℃ in the vapor phase. It can serve as a high-temperature heat source for temperatures below 350℃, and is widely used in various industries that require high-temperature heating or drying. It features high temperature, low pressure, precise temperature control, and high thermal energy utilization. Optional steam generators can produce saturated steam below 1.3MPa for user use. Organic heat carriers can be used for heating in various production scenarios where uniform and stable heating is required and direct flame heating is not permitted, with heating temperatures ranging from 150℃ to 380℃.。This gas-fired organic heat carrier boiler typically uses oil or gas as fuel, with thermal oil as the medium. It utilizes a thermal oil circulation pump to force the medium into a liquid-phase circulation, transferring heat to the heat-using equipment and then returning to the boiler for reheating. It features high operating temperatures at low pressure and allows for high-precision control of the medium's operation. The system has a high thermal utilization rate, easy operation and maintenance, and is an ideal, safe, efficient, and energy-saving heating equipment of choice.。
Main Application:
Chemical Industry - Edible Oil Chemicals, Polymer Industry, Reactor Vessels, Distillation, Concentration. Plastic Industry - Plastic Blowing, Extrusion Molding.
Textile Industry - Resin setting machines, dyeing machines, drying rooms, high-temperature machines, roller machines. Rubber Industry - Vulcanization heating of rubber.
Food Industry - Steaming, drying, and vegetable oil refining.林业工业 - Plywood, MDF, and fiberboard heating and shaping.
Paper Products Industry – Multi-layer cardboard for packaging boxes, drying, dehydration. Other – Heating of metal electroplating tanks, paint condensation, drying, pharmaceutical industry distillation, reduction, concentration, dehydration, etc.
Key Features:
The product design, manufacturing, and inspection are strictly conducted in accordance with the "Technical Supervision Regulations for Organic Heat Carrier Boilers," the "Technical Supervision Regulations for Hot Water Boilers," GB/T17410-1998 "Organic Heat Carrier Boilers" standard, and procedures. It has also passed inspections by the national special equipment safety supervision authority, ensuring safety and reliability.
2. The boiler heating surface is焊接with argon gas shielded full penetration welding, and has passed X-ray inspection and hydrostatic pressure testing to ensure the welding quality exceeds national standards.
3. The diameter and length of the radiant tube are fully compatible with the flame of the matched burner to ensure reliable operation and adequate cooling of the tube.
4. The heating surface adopts a higher yet reasonable gas velocity based on strict calculations, ensuring thorough heat exchange in the furnace body and maintaining a high thermal efficiency for the boiler system.
5. The boiler main body features a rational structural design and high-quality refractory and thermal insulation materials, resulting in an outer surface temperature of ≤50℃, exceeding the national standards.
6. The boiler body is factory-assembled and ready for shipment. Once on-site at the customer's location, it can be quickly installed with the combustion system, pipeline system, and electrical control system, boasting a notably short installation period and low costs.
7. Utilizes internationally renowned imported burners, ensuring reliable quality and trustworthy performance.
Safety features and main control points:
1. Thermal Oil Export Temperature Display: The temperature can be locally displayed and remotely transmitted to the control cabinet for meter display. Users can set the temperature value, and it can be interlocked with the exhaust fan to achieve automatic operation adjustment and high-temperature alarm.
2. Imported Thermal Oil Temperature Display: Can be displayed on-site and transmitted remotely to the control cabinet for instrument display.
3. Thermal Oil Export Pressure Display: Local display and remote transmission to the control cabinet for instrument display, with overpressure alarm function.
4. Thermal oil import pressure display: Can be locally displayed and remotely transmitted to the control cabinet for instrument display.
5. Expansion Tank Liquid Level Control: Achieve low liquid level alarm for the expansion tank, promptly reminding the boiler operator to inject oil into the system, ensuring the safe and reliable operation of the boiler system.
Three-pass fire-tube steam boiler. Utilizes an offset furnace tube wet-back structure, where high-temperature flue gases sequentially flush the second and third pass flue tubes, then排出 through the rear smoke chamber and chimney into the atmosphere. The boiler is equipped with movable front and rear smoke box lids for easy inspection. It is fitted with a technically advanced burner that features automatic proportional combustion adjustment, automatic water regulation, programmed start and stop, and full automatic operation. It also comes with high and low water level alarms, as well as automatic protection functions for extremely low water levels, over-pressure, and extinguishing. This model boiler boasts compact structure, safety and reliability, easy operation, rapid installation, low pollution, low noise, and high efficiency.
Key Features:
1. The overall structure of this gas-fired steam boiler is reasonable, compact, and belongs to the boiler island type, meeting the requirements for quick assembly and factory shipment. The product is composed of three main parts upon leaving the factory: the boiler main unit, chimney, and pipeline system. Both the main unit and the chimney sections have been fully manufactured on-site. The pipeline valves and instruments supplied with the main unit are already installed. Upon arrival at the site, simply assemble the main unit and chimney. Connecting the gas, power, and water supply lines on-site allows for immediate testing. This significantly reduces the installation period while ensuring product quality.
The boiler design enhances its performance. The main boiler body is an integrated structure, with the burner mounted on the front smoke box cover, and the main body primarily arranged for the heating surface and combustion chamber sections. It boasts a reasonable and compact structure, low steel consumption, a biased corrugated furnace tube, and insulation using a new lightweight thermal insulation material. The outer packaging is made of colored thin plate, with a rectangular shape, making the boiler's performance, weight, structural dimensions, and appearance significantly superior and aesthetically pleasing compared to domestic products of the same capacity. The water supply equipment of this boiler is configured on the boiler base on the right side of the boiler, making it an integral part of the main unit and eliminating the need for an additional foundation.
Product Configuration
Electric control cabinet.Podium-style,Intelligent7Full Touch Screen Color Display+PLCModular Intelligent Control,The main electrical components are from Zhejiang Chint, featuring functions such as water level monitoring, pressure monitoring, and combustion monitoring. In the event of a natural gas pipeline leak, the computer controller will automatically...Manual lockout, simultaneously cutting off the natural gas pathway and shutting down the burner, for safety purposes. The electrical control cabinet is set with both automatic and manual operating modes, ensuring manual control can be activated in emergencies.
BurnerAll products are imported directly from Italy.
Pump.One for use, one for backup, Shanghai Kaiquan, vertical multi-stage single-suction stainless steel centrifugal pump. The pump is compact, lightweight, low vibration, low noise, corrosion-resistant, high efficiency and energy-saving, low failure rate, easy to maintain, and aesthetically pleasing.
Steam pressure control for steam boilers, drum water level control
Water temperature control for hot water boilers: outlet water temperature control, return water temperature control, system pressure control
Water shortage, overpressure, and overtemperature with computer monitoring and independent circuit protection
Burner 1-3 power level control, operating time recording, flame-out alarm, gas-related alarm
Controllable for 5 pumps, oil pumps, solenoid valves, etc., with manual and automatic control. Fault detection for main and backup switch temperature, pressure, water level sensors, and self-check for internal circuit board failures.
Diverting Cylinder - The boiler diverting cylinder is a key accessory for boilers, used to distribute steam generated during boiler operation to various pipelines. The diverting cylinder is a pressure-containing equipment, classified as a pressure vessel, and its pressure-bearing capacity and volume should correspond to the matched boiler. The main pressure-bearing components of the diverting cylinder are: the head and shell material, all of which are Q235-A/B, 20g, 16MnR, with specifications ranging from φ159 to φ1000. Operating pressure is 1-2.5MPa, and special specifications can be arranged for design upon customer request.
