Shandong Zhongjie Special Equipment (formerly Heze Boiler Factory Co., Ltd.) holds an A-grade boiler manufacturing license, an A2-grade pressure vessel manufacturing license, an A2-grade pressure vessel design license, a B-grade boiler installation license, and GB2/GB3-grade pressure pipeline installation licenses, as well as a qualification for electromechanical equipment installation contracting. It is a member of the China Boiler and Water Treatment Association, the China Chemical Equipment Association, and the council member of the Shandong Equipment Manufacturing Association. The company has also passed certifications for the ISO9001 Quality Management System, ISO14001 Environmental Management System, OHSAS18001 Occupational Health and Safety Management System, and the American ASME/U2 certification.
The hot water boiler features the following main characteristics:
Energy-saving: The combustion technology and heat exchanger design of the hot water boiler enable high energy conversion and utilization efficiency, reducing energy consumption and operational costs.
Environmental Emission Reduction: The hot water boiler utilizes advanced combustion technology and flue gas purification equipment during the combustion process, effectively controlling and reducing emissions of pollutants, thereby protecting the environment and human health.
Safety and Reliability: The hot water boiler is equipped with comprehensive safety protection devices and control systems, capable of real-time monitoring and controlling the boiler's operating status to ensure safe and reliable operation and prevent accidents.
Temperature Control Intelligence: The temperature control system and intelligent control equipment equipped with the hot water boiler enable temperature control and energy consumption management, enhancing system stability and comfort.
Multi-energy supply: Hot water boilers can accommodate various energy sources, including gas, oil, biomass, and solar energy, achieving diversified energy use and sustainable development.
Flexible Installation: The hot water boiler features versatile installation methods and structural design, allowing for customization and setup according to different locations and requirements, catering to the needs of both architectural and industrial sites.
Stable: The heat exchanger and combustion system of the hot water boiler enable it to quickly reach the set temperature and maintain a stable supply of hot water, meeting the users' demand for hot water.
Ease of Maintenance: The maintenance and upkeep of the hot water boiler are relatively simple, with a clear equipment structure that is easy to clean and repair, reducing downtime and maintenance costs.
These features make the hot water boiler an ideal equipment for supplying hot water, widely used in residential areas, industrial factories, commercial buildings, and other locations, providing users with eco-friendly, safe, and comfortable hot water supply.
The extinguishing process and maintenance methods for the fully automatic biomass boiler are as follows:
Extinguishing Process:
Cease Fuel Supply: Prior to extinguishing the biomass boiler, stop the fuel supply first to ensure that the fuel supply pipeline is closed.
Turn off the burner: Switch the burner's switch or the extinguish button on the control panel to the off position to stop the burner from operating.
Wait for Cooling: Allow the boiler to cool down to a safe temperature, which usually takes some time. Do not operate during this period to avoid accidents.
Shut off power: After the boiler has completely cooled down, turn off the power switch of the boiler to ensure the boiler is de-energized.
Maintenance Instructions:
Clean Combustion Chamber: Regularly clean the combustion chamber to remove ash and dirt generated during the combustion process. Use appropriate tools and cleaning agents to ensure the chamber remains clear and clean.
Heat Exchanger Cleaning: Regularly clean heat exchangers, particularly those on the flue side. The flue gas produced during combustion may contain particles and ash, which can adhere to the heat exchanger surface and affect heat transfer efficiency. Using appropriate cleaning methods, such as mechanical or chemical cleaning, can reduce the accumulation of dirt.
Inspect and Replace Critical Components: Regularly inspect and replace critical components such as burners, valves, sensors, etc. Ensure these components operate smoothly and maintain peak performance to avoid malfunctions and safety hazards.
Water Treatment: Appropriate water treatment for boiler feedwater to prevent impurities and sediments from settling inside the boiler. Methods such as water softening, oxygen removal, and scale elimination can be employed to maintain the cleanliness and stability of the water supply.
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Reducing emissions of nitrogen oxides (NOx) from biomass boilers can be achieved through the following measures:
Combustion Control Technology: Utilizes advanced combustion control techniques such as low nitrogen combustion technology. By optimizing the combustion process and controlling the combustion temperature and oxygen concentration, nitrogen oxide emissions are reduced. Methods such as staged combustion and optimized combustion chamber design can be employed to lower combustion temperatures and extend combustion times, thereby decreasing nitrogen oxide generation.
SNCR Technology: Selective Non-Catalytic Reduction (SNCR) technology involves injecting a reductant, such as urea solution, into the combustion process to react with nitrogen oxides, converting them into nitrogen and water. This technique can reduce the formation and emission of nitrogen oxides during combustion.
SCR Technology: Selective Catalytic Reduction (SCR) technology is a nitrogen oxide control method. It converts nitrogen oxides into nitrogen and water by injecting urea solution into flue gas and acting through a catalyst. SCR technology can achieve nitrogen oxide removal at lower temperatures and is suitable for large biomass boilers.
Flue Gas Recirculation (FGR): The Flue Gas Recirculation (FGR) technique recycles a portion of flue gas back into the boiler combustion chamber, reducing combustion temperature and oxygen concentration, thereby minimizing the formation of nitrogen oxides. This technology can control nitrogen oxide emissions by adjusting the recirculation ratio.
Fuel selection and pretreatment: Choosing low nitrogen fuels, such as low nitrogen biomass fuel, can reduce the formation of nitrogen oxides. Additionally, for biomass fuels with high nitrogen content, pretreatment measures like drying and gasification can be taken to decrease the formation of nitrogen oxides during combustion.
Regular Maintenance and Cleaning: Regularly maintain and clean biomass boilers to ensure the cleanliness and proper operation of components like burners and heat exchangers. Cleaning the combustion chamber and heat exchangers can reduce the buildup of dirt, enhance heat transfer efficiency, and lower nitrogen oxide emissions.
By comprehensively implementing the aforementioned measures, nitrogen oxide emissions from biomass boilers can be effectively reduced, achieving the goals of environmental protection and energy conservation. The specific measures to be chosen should be based on the characteristics of the boiler, its operating conditions, and emission requirements.
Biomass boilers are prone to corrosion at high temperatures, primarily due to the following reasons:
Fuel Composition: Biomass fuel contains certain amounts of ash and elements such as chlorine, which, when burned, form corrosive substances under high temperatures, such as chlorides and salts. These substances react with the metal surface, leading to metal corrosion.
Combustion Conditions: Factors such as combustion temperature, oxygen content, and combustion rate during biomass combustion can affect corrosion. High temperatures, excessive oxygen, and rapid combustion rates can accelerate corrosion.
Smoke Composition: The smoke produced by biomass combustion contains certain acidic substances, such as... These acidic substances can react with the metal surface, causing corrosion.
Flue Gas Condensation: During the flue gas condensation process of biomass boilers, water vapor in the flue gas condenses into liquid water, forming acidic condensate. This acidic condensate comes into contact with the metal surface, causing corrosion.
Metal Material Selection: The resistance to corrosion of the metal materials used in biomass boilers also affects corrosion resistance. Different metal materials exhibit varying corrosion resistance to different corrosive media.
In summary, the main causes of high-temperature corrosion in biomass boilers include fuel composition, combustion conditions, flue gas composition, flue gas condensation, and the selection of metal materials. To mitigate corrosion issues,
Our company attaches great importance to technological innovation and R&D design. We possess a city-level enterprise technology center in Heze City, with facilities for non-destructive testing, physical and chemical testing, welding testing, hydrostatic testing, and more. Equipped with over 600 units of various instruments and equipment such as CNC machines, X-ray flaw detectors, digital ultrasonic flaw detectors, mechanical property testing machines, chemical analyzers, spectrometers, tensile testing machines, and plasma welding machines, our key products like temperature-pressure vessels for welding, biomass boiler emission reduction, and waste heat recovery have been successively selected for multiple Shandong Province Ministry of Industry and Information Technology innovation projects, key projects of Shandong Province, and Heze City innovation and excellence projects. We have accumulated 27 authorized utility models, 16 authorized inventions, participated in drafting 2 standards, 2 industry standards, and registered 15 trademarks. The company's technical team, in collaboration with Professor Yajiang Li of Shandong University, has developed deep cryogenic vessel processing technology using the international plasma arc + wire-filled tungsten inert gas arc welding (PAW-GTAW) technology. After being evaluated by the provincial level scientific and technological achievement, our technology level has reached international standards in the field of deep cryogenic vessel manufacturing. Choose ZJ Special Equipment, and let's create brilliance together!
50-ton Lincang biomass boiler, over 20 years of experience for added peace of mind







