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ZG-1L Laboratory Mini Electric Water-Cooled Compounding Machine 1. Compounding Room Volume: 1L. Main Motor: AC motor, power 3.7 kW 2. Gearbox: Base and frame constructed with low-carbon steel structure, equipped with a forced lubrication circulation system. 3. Rotor: Bi-convex, synchronous rotor structure (also available for design and manufacturing according to customer-provided rotor structure drawings), front and rear rotor speed ratio of 1:1.20 or ST synchronous rotor; specific parameters can be customized according to customer requirements. Cast steel quenching and tempering treatment, surface hard chrome plating; ball roller bearings for bearings; bearing lubrication bath; rotor speed: 1L: 36 RPM; specific speed can be customized according to customer requirements. 4. Facing: Steel structure, drilling and heat treatment, with hard chrome plating on the inner surface; Bracket: Steel structure, with hard chrome plating on the inner surface for hardening. 5. Top Bolt: Cylinder-driven, surface hardened chrome plated. End face sealing: sealing ring made of high-wear-resistant material, self-lubricating bearing, hinge spring pressure seal. 6. Feed hopper: Manual operation. Control methods: Manual or semi-automatic; Refiner temperature: Room temperature - 300°, capable of high temperature up to 650°. 7. Base and Frame - Welded from steel sections and plates, processed to make. Mixing Chamber - Intermediate slot is processed from wear-resistant alloy steel. 8. The side walls are made by welding medium carbon steel plates that have been processed. The shaft center and blades are made of alloy steel. 9. Bushing made of ZG20 steel, bearing is roller bearing 10. Feeding Device - This mechanical design features a front-loading feeding device, with pressure adjustable via the user's air valve as desired. 11. Leak Prevention Device - The side end of the agitator shaft is equipped with a mechanical shaft seal clamp, with the leak-proof structure certified. 12. Pressure Cap Assembly - Made of alloy steel, applies pressure to the raw materials during blending operations, utilizing an air cylinder for vertical up and down movement. 13. Discharge Device: Structure - pneumatic tilting from the mixing chamber. Tilt Angle: 110° to 135°. Tilt Power: Cylinder-driven 14. Transmission Structure: Main Motor - 3.7KW AC, Voltage 380V. Transmission Method: The main motor and the reducer are connected for integrated transmission. 15. Air Compressor Pipe Fittings: Compressed air accessories (three-point assembly, solenoid valve) and mechanical body piping 16. Primary Electrical Control Equipment: Temperature settings: both automatic and manual options available. With prompt actions, various time settings, and capabilities for forward and reverse operation. Advantages of the machine 17. The main electrical components are imported brands, with the whole machine bearings using Timken TWB brand. 18. The agitator shaft is made of alloy steel. The wear-prone areas are welded with imported German wear-resistant steel, providing enhanced rigidity and durability. 19. "Mountain" type mixing tank, the main body of the mixing tank is made of wear-resistant alloy steel, and the shearing section is surfacing with German high-speed steel. 20. Side wall leak-proof device made with high-tech materials: Leak-proof structure certified 21. The pressure cover features an "M" type structure for more uniform rubber material mixing. 22. Volume: (W×D×H) 1150*500*1580mm 23. Weight: 365 kg
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