Detailed Feature 2_News Center Co., Ltd._Wafu Zhenyuan Environmental Protection Equipment Co., Ltd.
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Location:Shandong/Weifang

会员级别:采商通4

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  • 公司名称Wafu Zhenyuan Environmental Protection Equipment Co., Ltd.
  • 联 系 人韩文辉 (先生)
  • 公司电话13563630165
  • Company AddressNo. 4 Machining Workshop, within the compound at 15109 Minzu Street, Weifang Economic and Technological Development Zone, Shandong Province

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  • Contact person:韩文辉
  • Telephone:13563630165
Home > News Center Co., Ltd. > Detailed Feature 2
News Center Co., Ltd.
Detailed Feature 2
Publish Time:2022-02-23        View Count:14        Return to List

Detailed description of performance features:

Produced primarily from sodium chlorate (NaClO3) and hydrochloric acid (concentration ≥31%), this compound disinfectant is mainly composed of chlorine dioxide with chlorine as a secondary component.

2. Zhenyuan Equipment takes full advantage of the working principle of water jets to generate negative pressure. The reactor inside the equipment is always in a negative pressure state. Furthermore, due to the entry of air, the raw materials are continuously aerated. The chlorine dioxide gas produced in each reactor is continuously extracted, resulting in a higher chlorine dioxide output. The ClO2 content, measured by effective chlorine, is greater than 70%.

3. To fully extend the raw material reaction time and enhance the chlorine dioxide content and raw material conversion rate, the equipment utilizes a five-stage segmented reactor. The equipment yield is ≥90%, with chlorine dioxide accounting for 70-80% of the total effective chlorine.

Our domestic five-level reactor ensures a reaction time of 1.95 hours, allowing for full reaction of the raw materials within the reactor. Consequently, the reaction yield can be guaranteed to exceed 90%.

5. Five-Stage Reactor Mechanism: Sodium chlorate and hydrochloric acid react at room temperature, producing a significant amount of chlorine dioxide gas, with a relatively low raw material conversion rate. Therefore, the first four stages of the reaction allow for the full extraction of a large amount of chlorine dioxide gas. Starting from the fifth stage, heating is applied to ensure the raw materials react completely, at which point there is more chlorine and less chlorine dioxide. This ensures an increased raw material conversion rate and a higher proportion of effective chlorine from chlorine dioxide.

6. The equipment utilizes dual-temperature control technology to enhance raw material conversion rates, achieving a 75% or higher increase. Specifically, the first four reactors are heated using a water bath method to temperatures between 30-40°C, while the fifth reactor is heated using a dry method to temperatures between 45-50°C.

7. The facility has been upgraded with a residual liquid treatment system, capable of discharging unreacted substances that remain.

Due to the full reaction of the raw materials, the chlorate content in the disinfected water bodies has significantly decreased, meeting the national drinking water standards: chlorate levels below 0.7 ppm.

Our equipment utilizes a combined heating system primarily using water bath heating and supplemented by external air heating to maintain a temperature of 45-50°C. Currently, domestic vacuum-type chlorine dioxide generators all employ an external air blowing-off process to extract chlorine dioxide from the reaction liquid, which is then absorbed by a water jet to produce a disinfectant solution. However, this process has a flaw: the actual temperature inside the reaction chamber does not reach the required temperature. During operation, especially in winter when outdoor temperatures are often below 0°C, the blowing-off process with cold external air significantly lowers the liquid temperature in the reaction chamber, preventing it from reaching the necessary temperature and greatly reducing the conversion rate of the generator's raw materials. Our company, through technological innovation, has added air-assisted heating at the equipment's intake to heat the cold air before blowing-off, thus avoiding the aforementioned issues. This air-assisted heating enables automatic temperature control, ensuring a constant 40°C for the air blown-in, regardless of the outdoor temperature, to maintain the reaction temperature inside the reactor. This is a highlight and unique feature of our generator compared to similar products. This technology has been applied for a national invention patent. Additionally, due to the rapid heat exchange in the reaction chamber, the lifespan of the reactor is greatly reduced. This device effectively overcomes this defect. (Traditional direct heating methods only heat the local area, resulting in poor uniformity and a short lifespan.)

9. The reverse flushing system is employed to address the issue of crystallization or impurities accumulating in the reactor during extended operation or downtime. This reduces the reactor's volume, narrows the reaction space, and decreases the conversion rate of raw materials. The reverse flushing system ensures each reactor is thoroughly cleaned.

10. Equipment Assurance: Domestic explosion-proof devices can instantly release chlorine dioxide gas, which is limited to the reactor, to the outside, and automatically restore the sealed state, keeping the equipment in both atmospheric and negative pressure conditions to ensure its operation and emergency shutdown usage.

The raw material supply utilizes imported electromagnetic-driven diaphragm metering pumps, ensuring stable operation, accurate and reliable measurement. It features both manual and automatic control modes, with a liquid crystal display on the metering pump panel.

The reactor inside the equipment is made of high-temperature and corrosion-resistant synthetic metals or pure titanium, ensuring a lifespan of over 10 years for the equipment.


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