Shoufeng Manual 2.5D VMS-2010
A manual imaging仪 is a precision optical imaging measurement instrument. Here is an in-depth introduction to it:
I. Basic Composition
The manual imaging instrument is primarily composed of a marble base, an XY-axis worktable, and a Z-axis focusing system in terms of structure. Functionally, it is divided into mechanical, electrical, and software components. The electrical part mainly refers to the CCD industrial camera device, which transmits the image of the measured object to the computer for measurement. The software part typically includes image, graphics, element, data, and coordinate areas, etc., for specific measurement functions.
Section II: Working Principle
The manual imaging instrument magnifies the measured object through a zoom objective lens, then inputs the enlarged image into the computer via a CCD industrial camera. The measurement software processes and measures the image to obtain the geometric measurement data of the measured object.
III. Features
Easy to Learn and Use: With no complex programming required, operators can quickly master the operation of the manual imaging machine, streamlining the training process.
Instantly Available: Operators can measure directly through manual operation without needing professional programming knowledge, reducing the threshold for use.
Flexible Measurement: Manual imaging instruments are particularly suitable for non-contact measurement of workpieces such as stamping parts, plastic parts, films, easily deformed or damaged items, and small-sized components, applicable in industries like rubber, plastics, hardware, watches, and light industry.
Protecting Workpiece Surfaces: Utilizes a non-contact measurement method to prevent potential damage to the workpiece surface, particularly suitable for measuring soft or fragile materials.
High-definition Imaging: The image acquisition device, composed of a zoom objective lens and a high-resolution color camera, can magnify and transmit the workpiece image to the computer, aiding the operator in observing the details of the measured object more clearly.
Measurement: Operators can directly observe and locate measurement points through manually controlled measurement platforms, which is beneficial for measuring individual products.
Section 4: Operating Procedures
Power On: First, turn on the instrument's power and the computer's power, then heat up the machine for about 10 minutes before opening the measurement software.
Measurement: Proficient in operating the three rotating handles of the XYZ axes and two light source dials (surface light and bottom light), selecting element measurement or composite construction based on measurement requirements, as well as surface measurement or contour measurement methods. Generally, contour measurement utilizes the automatic edge-finding feature for quick measurement, while surface measurement often requires manual measurement due to unclear contour boundaries.
Shut down: Close the software first after saving useful data, then turn off the instrument light source, followed by the instrument power and computer power.
V. Application Fields
Manual image measuring instruments are widely used in industrial production, quality inspection, scientific research, and other fields. They can be used to measure the geometric dimensions, shapes, and positions of various complex workpieces, providing important data support for product quality control and R&D design.
Section 6: Specifications and Parameters
Instrument Specifications Technical Specifications | VMS-2010 | VMS-3020 | VMS-4030 | VMS-5040 | ||
Measurement Range | X(mm) | 200 | 300 | 400 | 500 | |
Y(mm) | 100 | 200 | 300 | 400 | ||
Z(mm) | 200 | 200 | 200 | 200 | ||
Workbench | Metal countertop size (mm) | 360ⅹ260 | 460ⅹ360 | 560ⅹ460 | 710ⅹ610 | |
Glass Tabletop Dimensions (mm) | 229ⅹ129 | 329ⅹ229 | 429ⅹ329 | 529ⅹ429 | ||
Instrument Weight (kg) | 120 | 180 | 240 | 400 | ||
Dimensions Dimensions: (Length x Width x Height) (mm) | 560ⅹ460ⅹ790 | 710ⅹ560ⅹ790 | 860ⅹ660ⅹ790 | 1050ⅹ810ⅹ790 | ||
Imaging System | Zoom Objective Magnification | 0.7～4.5X | ||||
Total Video Magnification Ratio | 30X～180X | |||||
Object's Field of View | 7-1.1mm | |||||
Instrument Precision | Measurement Accuracy | X, Y axis ≤ (3 + L/200) μm | ||||
Repeatability Precision | ≤（3+L/200）μm | |||||
Positioning Accuracy | ≤（3+L/200）μm | |||||
Forward and reverse precision segments of X, Y | ≤（3+L/200）μm | |||||
X, Y, Z grating resolution | 0.001mm | |||||
Measurement Software | Software | GMW2D | ||||
Software Features: 2D, 2.5D Element Measurements: Points, Lines, Circles, Arcs, Ellipses, Distances, Angles, Rectangles, O-Rings, Grooves, Open Cloud Lines, Closed Cloud Lines, Concentricity, Depth, Parallelism, Symmetry, Perpendicularity, Height, Plane Distance, Inclination. 3D Element Measurement: Cylinders, Cones, Spheres, etc. Combined Element Measurements: Distance between two points, distance between two lines, distance from point to line, distance from point to circle, distance from line to circle, center distance, intersection point of two lines, combined angle, angle bisector, midpoint of two lines, circle formed by three points, tangent point of line and circle. | ||||||
Power Supply | 110V (AC) to 220V (AC), 50Hz, Total Power: 100W | |||||
Application Environment | Temperature: 20±5°C Humidity: 45%-65% | |||||
Imaging System | CCD Camera | Color 1/3" High-Definition Camera (Conste) |
Optical Lens | High-definition Fixed Focus Zoom Lens (StarSharp) | |
Advantages and Features: The imaging system utilizes high-resolution color CCD, offering excellent imaging, clear and lifelike, with rich colors. Optical lenses are made with high-quality imported optical components, featuring multi-layer optical coatings, oil and corrosion resistance, minimal optical attenuation, and maintain clarity and brightness even after long-term use. | ||
Light Source System | Surface finish | GREE LDE LED beads imported from the USA |
Contour lighting | LED Par Lamps | |
Key Features: Imported LED ring cold light source, adjustable with no polarity, offering delicate and soft light, and clear and bright surface imaging. The imaging is sharp with distinct edges, particularly accurate for measuring cylindrical and arc-shaped workpieces. | ||
Transmission Structure | Guide Rails | Grinding P-grade cross guide rail |
X, Y Axis | Customized grinding-grade optical shafts, free of bounce and gap errors, capable of um-level adjustment. | |
screw thread | Grinding Grade T-Type Screw | |
Advantages: Precision screw shaft guide rail with durable accuracy, precise positioning, and stable operation. | ||
Workbench | Material | High-strength aviation aluminum |
Structure | Three-layer full size | |
Process | Natural aging, processed in time and sequence | |
Assembled | Nikon Optical Collimator Calibration Accuracy | |
Advantages: Three-tier workbench design, high-strength aviation aluminum alloy material, treated with special processes to provide internal and surface hardness and stability. A long natural aging process eliminates internal stress variations in the workbench, resulting in very stable physical properties. | ||
Base Pillar | Materials | Natural granite |
Accuracy | 00 Grade | |
Advantages: The base and column are made of high-precision natural granite, with 00-level grinding treatment, ensuring stable physical properties with no internal stress changes. This results in the three axes having identical temperature characteristics and expansion coefficients, guaranteeing the long-term accuracy, reliability, and stability of the instrument. | ||
Optional accessories | F Series Optical Components | |
T Series Probe Components | ||
