Shoufeng Manual 2.5D VMS-3020 Imaging Instrument
A manual image scanner is a precise optical image measuring instrument. Below is a detailed introduction to it:
I. Basic Composition
The manual image scanner is mainly composed of a marble base, an XY-axis worktable, and a Z-axis focusing system in structure. Functionally, it is divided into mechanical, electrical, and software components. The electrical part primarily refers to the CCD industrial camera unit, which transmits the image of the object being measured to the computer for measurement. The software part usually includes image, graphic, element, data, and coordinate areas, etc., for the implementation of specific measurement functions.
Section II: Working Principle
The manual image仪 uses a zoom objective lens to magnify the object being measured, then inputs the enlarged image into the computer via a CCD industrial camera. The measurement software processes and measures the image to obtain geometric measurement data of the object being measured.
III. Features
Easy to Learn and Use: With no complex programming required, operators can quickly master the operation of the manual imaging device, streamlining the training process.
Instantly Available: Operators can directly measure through manual operation without needing professional programming knowledge, reducing the threshold for usage.
Flexible Measurement: Manual imaging instruments are particularly suitable for non-contact measurement of stamping parts, plastic parts, thin films, easily deformed or damaged, and small-sized workpieces, such as those in the rubber, plastic, hardware, watchmaking, and light industry sectors.
Protecting Workpiece Surfaces: Utilizes non-contact measurement methods to prevent potential damage to the workpiece surface, particularly suitable for measuring soft or fragile materials.
High-definition Imaging: The imaging device, consisting of a zoom objective lens and a high-resolution color camera, magnifies and transmits the workpiece image to the computer, assisting the operator in observing the details of the tested object more clearly.
Measurement: Operators can directly observe and locate measurement points through the manual control of the measurement platform, which is beneficial for measuring individual products.
IV. Operation Methods
Power On: First turn on the instrument's power and the computer's power, then warm up for about 10 minutes before opening the measurement software.
Measurement: Proficient in operating the three XYZ-axis rotary handles and two light source dials (surface light and bottom light), selecting between element measurement or composite construction based on measurement requirements, and choosing between surface measurement or contour measurement methods. Typically, contour measurement employs the automatic edge finding feature for quick measurement, while surface measurement often requires manual measurement due to unclear contour boundaries.
Shut down: After saving useful data, close the software first, then turn off the instrument light source, followed by the instrument power and computer power.
V. Application Fields
Manual image measuring instruments are widely used in industrial production, quality inspection, scientific research, and other fields. They can be employed to measure various complex workpiece's geometric dimensions, shapes, and positional parameters, providing crucial data support for product quality control and R&D design.
Section 6: Specifications and Parameters
Instrument Specifications Technical Specifications | VMS-2010 | VMS-3020 | VMS-4030 | VMS-5040 | ||
Measurement Range | X(mm) | 200 | 300 | 400 | 500 | |
Y(mm) | 100 | 200 | 300 | 400 | ||
Z(mm) | 200 | 200 | 200 | 200 | ||
Workbench | Metal Top Size (mm) | 360ⅹ260 | 460ⅹ360 | 560ⅹ460 | 710ⅹ610 | |
Glass Top Size (mm) | 229ⅹ129 | 329ⅹ229 | 429ⅹ329 | 529ⅹ429 | ||
Instrument Weight (kg) | 120 | 180 | 240 | 400 | ||
Dimensions Dimensions: (Length x Width x Height) (mm) | 560ⅹ460ⅹ790 | 710ⅹ560ⅹ790 | 860ⅹ660ⅹ790 | 1050ⅹ810ⅹ790 | ||
Imaging System | Zoom Objective Magnification | 0.7～4.5X | ||||
Total Video Magnification Ratio | 30X～180X | |||||
Object's field of view | 7-1.1mm | |||||
Instrument Precision | Measurement Accuracy | X, Y axis ≤ (3 + L/200) μm | ||||
Repeating Accuracy | ≤（3+L/200）μm | |||||
Positioning Accuracy | ≤（3+L/200）μm | |||||
X, Y forward and reverse segment accuracy | ≤（3+L/200）μm | |||||
X, Y, Z Grating Resolution | 0.001mm | |||||
Measurement Software | Software | GMW2D | ||||
Software Features: 2D, 2.5D Element Measurements: Points, Lines, Circles, Arcs, Ellipses, Distances, Angles, Rectangles, O-Rings, Grooves, Open Cloud Lines, Closed Cloud Lines, Concentricity, Depth, Parallelism, Symmetry, Perpendicularity, Height, Plane Distance, Inclination. 3D Elements Measurement: Cylinders, Cones, Spheres, etc. Combined Element Measurements: Distance between two points, distance between two lines, distance from point to line, distance from point to circle, distance from line to circle, distance between circle centers, intersection point of two lines, combined angle, angle bisector, midpoint of two lines, circle formed by three points, tangent points of line and circle. | ||||||
Power Supply | 110V (AC) ~ 220V (AC), 50Hz, Total Power: 100W | |||||
Application Environment | Temperature: 20±5°C Humidity: 45%-65% | |||||
Imaging System | CCD Camera | Colorful 1/3" High-Definition Camera (Konstein) |
Optical Lens | High-definition Fixed Focus Zoom Lens (StarVision) | |
Advantages and Features: The imaging system utilizes high-resolution color CCD, delivering excellent imaging with clear, realistic details and rich colors. Optical lenses are made with imported high-quality optical components, featuring multi-layer optical coating, oil resistance, corrosion resistance, minimal optical attenuation, and remain bright and clear even after long-term use. | ||
Light Source System | Surface finish | GREE LDE LED beads imported from the USA |
Contour lighting | LED Parallel Light Source | |
Advantages and Features: Imported LED ring cold light source, infinitely adjustable, with delicate and soft light, and bright and clear surface imaging. The imaging is clear with distinct edges, especially accurate for measuring shaft and arc-shaped workpieces. | ||
Transmission Structure | Guide rail | Grinding P-grade cross rail |
X, Y Axis | Custom grinding optical shafts, free from rebound and gap errors, capable of um-level adjustment | |
screw thread | Grinding-grade T-type screw | |
Advantages: Precision screw shaft guide rail with enduring accuracy, precise positioning, and stable operation. | ||
Workbench | Materials | High-strength aerospace aluminum |
Structure | Three-layer full size | |
Process | Natural aging, time-based and sequential processing | |
Assembled | Nikon Optical Collimator Calibration Accuracy | |
Advantages: Three-tier workbench design, high-strength aviation aluminum alloy material, treated with special processes to ensure hardness and stability both internally and externally. Long-term natural aging process eliminates internal stress variations in the workbench, resulting in very stable physical properties. | ||
Base Pillar | Materials | Natural granite |
Accuracy | 00 Grade | |
Key Features: The base and column are made of high-precision natural granite, 00 grade grinding treatment, with stable physical properties and no internal stress changes. This ensures the three axes have identical temperature characteristics and expansion coefficients, guaranteeing the long-term accuracy, reliability, and stability of the instrument. | ||
Accessories Selection | F Series Optical Components | |
T Series Probe Assembly | ||
