Shoufeng Manual 2.5D VMS-4030 Manual Image Measuring Instrument
A manual image projector is a precise optical image measuring instrument. Below is a detailed introduction to it:
I. Basic Composition
The manual image intensifier is primarily composed of a marble base, an XY-axis worktable, and a Z-axis focusing system in terms of structure. Functionally, it is divided into mechanical, electrical, and software parts. The electrical part mainly refers to the CCD industrial camera device, which transmits the image of the measured object to the computer for measurement. The software part usually includes image, graphics, element, data, and coordinate areas, etc., for the implementation of specific measurement functions.
Section II: Working Principle
The manual imaging instrument magnifies the measured object through a zoom objective lens, then inputs the magnified image into the computer via a CCD industrial camera setup. The measurement software processes and measures the image, yielding the geometric measurement data of the measured object.
Section 3: Features
Easy to Learn and Use: No complex programming is required, allowing operators to quickly master the manual imaging device, simplifying the training process.
Instantly Available: Operators can directly perform measurements through manual operations without needing professional programming knowledge, reducing the barrier to use.
Flexible Measurement: Manual imaging meters are particularly suitable for non-contact measurement of stamping parts, plastic parts, thin films, easily deformed or damaged, and small-sized workpieces, such as those in the rubber, plastic, hardware, watchmaking, and light industry sectors.
Protecting Workpiece Surfaces: Non-contact measurement methods are employed to prevent potential damage to the workpiece surface, particularly suitable for measuring soft or fragile materials.
High-definition Imaging: The image acquisition device, composed of a zoom objective lens and a high-resolution color camera, can magnify and transmit the workpiece image to a computer, assisting the operator in observing the details of the tested object more clearly.
Measurement: Operators can directly observe and locate measurement points through the manual control of the measurement platform, which is beneficial for measuring individual products.
Section 4: Operation Method
Power On: First, turn on the instrument's power and the computer's power, then warm up for about 10 minutes before opening the measurement software.
Measurement: Proficient in operating the XYZ axis with three rotation handles and two light source dials (surface and bottom light). Select element measurement or composite construction based on measurement requirements, as well as surface or contour measurement methods. Generally, contour measurement utilizes automatic edge detection for quick measurement, while surface measurement often requires manual measurement due to unclear contour boundaries.
Shut down: First close the software after saving useful data, then turn off the instrument light source, followed by the instrument's power and the computer's power.
Five. Application Fields
Manual image measuring instruments are widely used in industrial production, quality inspection, scientific research, and other fields. They can be utilized to measure various complex workpieces' geometric dimensions, shapes, and positioning parameters, providing crucial data support for product quality control and R&D design.
Section 6: Specifications and Parameters
Instrument Specifications Technical Specifications | VMS-2010 | VMS-3020 | VMS-4030 | VMS-5040 | ||
Measurement Range | X(mm) | 200 | 300 | 400 | 500 | |
Y(mm) | 100 | 200 | 300 | 400 | ||
Z(mm) | 200 | 200 | 200 | 200 | ||
Workbench | Metal countertop size (mm) | 360ⅹ260 | 460ⅹ360 | 560ⅹ460 | 710ⅹ610 | |
Glass Tabletop Dimensions (mm) | 229ⅹ129 | 329ⅹ229 | 429ⅹ329 | 529ⅹ429 | ||
Instrument Weight (kg) | 120 | 180 | 240 | 400 | ||
Dimensions and appearance (Length x Width x Height) (mm) | 560ⅹ460ⅹ790 | 710ⅹ560ⅹ790 | 860ⅹ660ⅹ790 | 1050ⅹ810ⅹ790 | ||
Imaging System | Zoom Objective Magnification | 0.7～4.5X | ||||
Total Video Magnification Ratio | 30X～180X | |||||
Item's Field of View | 7-1.1mm | |||||
Instrument Accuracy | Measurement Accuracy | X, Y axis ≤ (3 + L/200) μm | ||||
Repetitive accuracy | ≤（3+L/200）μm | |||||
Positioning Accuracy | ≤（3+L/200）μm | |||||
Forward and reverse section accuracy of X, Y | ≤（3+L/200）μm | |||||
X, Y, Z Grating Resolution | 0.001mm | |||||
Measurement Software | Software | GMW2D | ||||
Software Features: 2D, 2.5D Element Measurements: Points, Lines, Circles, Arcs, Ellipses, Distances, Angles, Rectangles, O-Rings, Grooves, Open Cloud Lines, Closed Cloud Lines, Concentricity, Depth, Parallelism, Symmetry, Perpendicularity, Height, Plane Distances, Slope. 3D Element Measurement: Cylinders, Cones, Spheres, etc. Combination Element Measurements: Distance between two points, distance between two lines, distance from point to line, distance from point to circle, distance from line to circle, radius distance, intersection point of two lines, combined angle, angle bisector, midpoint between two lines, circle formed by three points, tangent point of line and circle. | ||||||
Power Supply | 110V (AC) to 220V (AC), 50Hz, Total Power: 100W | |||||
Application Environment | Temperature: 20±5℃ Moisture: 45%-65% | |||||
Shoufeng Manual 2.5D VMS-4030 Manual Image Measuring Instrument
Imaging System | CCD Camera | Colorful 1/3" High-Definition Camera (Konstel) |
Optical Lens | High-definition Fixed-focus Variable Zoom Lens (StarSharp) | |
Key Features: The imaging system features high-resolution color CCD, providing excellent imaging, clear and lifelike, with rich colors. Optical lenses are made with imported high-quality optical components, featuring multi-layer optical coatings, oil resistance, corrosion resistance, minimal optical attenuation, and retain clarity and brightness for long-term use. | ||
Light Source System | Surface finish | GREE LDE LED beads imported from the USA |
Contour lighting | LED Parallel Light Source | |
Advantages and Features: Imported LED ring cold light source, infinitely adjustable, with delicate and soft light, and bright and clear surface imaging. The imaging is clear with distinct edges, especially accurate for measuring shaft and arc-type workpieces. | ||
Transmission Structure | Guide Rails | Grinding P-grade cross rail |
X, Y Axis | Customized grinding-grade light shaft, free from bounce and gap error, capable of adjustment to the um level. | |
Screw Thread | Grinding Grade T-Type Screw | |
Advantages: Screw shaft guide rail with durable precision, precise positioning, and stable operation. | ||
Workbench | Materials | High-strength aviation aluminum |
Structure | 3-layer full size | |
Process | Natural aging, processed in sequence by time slots | |
Assembled | Nikon optical collimator adjustment accuracy | |
Advantages: Three-tier workbench design, high-strength aviation aluminum alloy material, treated with special processes to ensure hardness and stability both internally and externally. A long natural aging process eliminates internal stress variations in the workbench, resulting in very stable physical properties. | ||
Base Pillar | Materials | Natural granite |
Accuracy | 00 Grade | |
Advantages: The base and column are made of high-precision natural granite, 00 grade ground treatment, with stable physical properties and no internal stress changes. This ensures the three axes have the same temperature characteristics and expansion coefficients, guaranteeing the long-term accuracy, reliability, and stability of the instrument. | ||
Optional accessories | F Series Optical Components | |
T Series Probe Assembly | ||
