V-type mixer

The V-type mixer barrel features a unique structure, formed by welding two cylindrical tubes into a V-shape. It utilizes mechanical transmission to cause reciprocating movement of the material within the V-shaped tube, achieving uniform mixing. The machine panel and mixing tube are typically made of high-quality stainless steel, with polished inner and outer walls. This design ensures no dead corners during mixing, no accumulation of material, high efficiency, and easy cleaning.

The V-type blender is commonly used in industries such as food, chemicals, metallurgy, and electronics for mixing two or more dry powdery or granular materials. This equipment is suitable for blending powdery particles with good fluidity and minimal physical differences. It is especially designed for products with small batch sizes that require thorough mixing without any dead spots. Due to the smooth material flow within the V-type blender container, it does not damage the original shape of the material, making it also ideal for blending fragile and abrasive granular materials.

For materials with slightly lower liquidity, a rod-type agitator can be added inside the cylinder, rotating at high speed in the opposite direction to the cylinder, which can effectively ensure uniform mixing of the materials.

Additionally, for materials requiring humidification, a spray humidification feature can be added, ensuring uniform spray volume. There is no occurrence of water droplets or material agglomeration within the cylinder, and the spray power is provided by compressed air at 3 kg/cm².

Operating Principle:

The machine features an electric motor and a reducer at one end. The motor's power is transmitted through the reducer and then via a drive shaft to continuously flip the V-shaped drum, allowing the material inside to mix vertically and horizontally within the drum.

Due to the rotational movement, powdered or granular materials continuously alternate, divide, and merge in the inclined cylinder; the materials randomly transfer from one zone to another, with particles sliding against each other, resulting in multiple superimpositions in space. Particles continuously distribute on the newly formed surfaces, thus repeatedly lifting, sprinkling, interlacing, diffusing, and mixing to achieve rapid uniform mixing. Moreover, as the cylinder continuously flips throughout the mixing process, all materials within are in motion, ensuring no dead corners in the mixing.

Common Processes:

Uniformly mix two or more materials through the action of mechanical force and material gravity. Suitable for processes such as mixing, disintegration, drying, and spraying of powders, granules, and other materials.

Mixed: Uniformly blend various dispersed systems to prepare a new material.

Disaggregation: The process of breaking up agglomerated or lumpy materials.

Drying: Removes moisture or solvents from materials by vaporizing and extracting the liquids through heating.

Spray Liquid: Evenly add a small amount of water/solvent or solution to the material.

Applicable Products:

Food, intermediates, flavor powders, coffee powders, flour, fragrances and flavors, graphite, magnetic materials, powder metallurgy, iron powders, ceramics, electronics, chemicals, plastics, rubber, dyes.

Component Parts:

Drive motors, reducers, bearings, drive shafts, V-shaped cylinders, electrical control systems, frames, and other auxiliary components

Whole machine functions optional:

Tank Volume: 100L-4000L (Custom Large Volume Available)

Motor Power: 1.5kw-15kw

Power Source: 380/400/415/440/480V; 50/60Hz; 3P

Motor Types: Standard, Explosion-proof, Variable Frequency

Energy Efficiency Rating: GB2 (IE3), GB3 (IE2)

Protection Level: IP54, IP55, IP65

Work Environment: Room Temperature, Heated, Atmospheric Pressure, Vacuum

Speed Control Methods: Constant Speed, Variable Frequency Speed Control

Materials: Manual feeding, vacuum loading

Manual Butterfly Valve

Material: 304, 316L, Sanitary Grade (compliant with GMP standards)

Operation Panel: Standard Button Cabinet, Explosion-Proof Button Cabinet, Flameproof Button Cabinet

Electrical Control: Relay Control

Typical Parameters:

Note:

The above typical parameters are measured using a medium of powder with a specific gravity less than 1g/cm³. Selection should be based on calculations of parameters such as mesh size and specific gravity of the material.

Please specify your required processing capacity, equipment type, size requirements, or the characteristics of the material you need processed, as well as the process details. Mico's sales engineers will provide a satisfactory solution for you.

Key Features:

1. Attractive appearance, meticulous craftsmanship, imposing and generous, with strong visual appeal.

2. Free from mechanical compression and severe wear, the mixture of particles is less prone to breakage, maintaining the integrity of the material particles.

3. Equipped with a timing function, the cylinder can be set to automatically rotate clockwise and counterclockwise at a specified time.

4. Equipped with motor protection features, automatically shuts down under overload conditions.

5. The entire unit can be made of sanitary-grade stainless steel, with both inner and outer cylinders polished to a mirror finish for easy cleaning and hygiene, meeting GMP regulatory standards.

For materials with lower liquidity, an additional forced agitator can be added.

7. Capable of adding variable frequency drives and infrared sensors for automatic positioning.

For liquid addition conditions, a spray system can be equipped.

9. Optional jacket for heating and drying materials or cooling materials.