Laboratory Homogenizer Emulsifier

Equipment Introduction:

By the high-speed rotation of the rotor, a pressure drop is formed between the rotor and stator, and the material is吸入into the rotating and fixed stator. The high linear velocity of the rotor causes the material to undergo intense shearing, centrifugal extrusion, impact crushing, liquid layer friction, and turbulent mixing before being ejected. Under the influence of various directional forces, a powerful turbulent flow is produced. The material is repeatedly circulated, depolymerized, dispersed, homogenized, refined, and sheared between the rotor and stator. Particularly suitable for the preparation of stable emulsions and homogeneous pastes.

This unit is a compact emulsification equipment designed by Micos to meet the needs of colleges, research institutions, and factory laboratories. It is widely used in laboratory scientific experiments, production simulations, and new product development, making it the ideal equipment for微量 experiments and small-scale product samples in various experimental settings.

Operating Principle:

Fill the mixing tank with sufficient liquid, start the motor, and its shaft drives the turbine to rotate. At this point, a suction force is formed at the stator inlet, drawing the material into the homogenizing head. The material is subjected to high-speed impacts, compressions, shears, and frictions multiple times within the homogenizing head. As it passes through the stator's special holes and is horizontally jetted, the material experiences a second round of high-speed impacts, compressions, and shears. The horizontally jetted material within the homogenizing tank generates radial flows and axial displacements, resulting in a third impact. The high-shear homogenizing emulsifier, due to the mutual impacts and displacements of the double-flow models, as well as the cross-mixing and shearing with radial flows, creates random eddies within the mixing tank.

Unlike traditional mixing theories, it features higher speed and smaller impellers. It is designed with a new concept of small impellers and high speed, with impeller diameters only 1/10 to 1/75 of the mixing tank diameter. The high-shear homogenizing emulsifier, in addition to general convection, also involves impact, compression, shearing, and friction. The precise fit between the rotor and stator ensures that the material endures several hundred thousand shearing actions per minute. Therefore, it can quickly grind the particles in the material to sub-micron fineness in a short period of time.

Common Processes:

By applying mechanical external force, narrow the particle size of liquid-liquid and solid-liquid material particles, uniformly distribute one phase into another or multiple phases, achieving refined homogenization, dispersion, and emulsification effects, thereby forming a stable emulsion state.

The high-shear homogenizing emulsifier has a wide range of applications, suitable for mixing, dispersing, emulsifying, homogenizing, deaggregating, suspending, breaking, and dissolving.

Emulsification: The process of preparing a stable emulsion from immiscible liquids.

Homogenization: The process of further dispersing, refining, and making the dispersed phase uniform in a dispersion system material.

Dispersed: Paste prepared for solid-liquid dispersion systems, consisting of insoluble solid powder or dispersed in a liquid.

Solubility: Solutions prepared by dissolving a solid or liquid in another liquid

Mixed: Uniformly blend various dispersed systems to prepare a new material

Application Products:

Biologicals, Food, Pesticides, Cosmetics, Paints, Varnishes, Inks, Pigments, Dyes, Resins, Adhesives, Emulsions, Latex, Glues, Slurries, Pulp, Electronics, Battery Paste, Nanomodified Coatings, Biodiesel, Coating Slurries, Extrusion Slurries, Molding Slurries, Textile Auxiliaries, Printing Slurries, Fruit Juices and Jams, Soup Mixes, Dairy Products, Homogenized Tissue, Oil Field Chemicals, Surfactants, Asphalt, Emulsifiers, Food and Beverages, Lipstick, Lipstick, Cream, Suspensions, Syrups.

Component Parts:

Drive motor, rotating stator working part, control system, bracket, and other auxiliary components

Feature Configuration:

Power Source: 220V, 50Hz

Motor Type: Brand Precision Micro Motor

Motor Power: 200W

Speed: 300-23,000 rpm

Speed Control: Digital Display, Variable Speed

Lifting Type: Manual Lift

Container Fixation: Hand-tightened

Material: Material Contact Part 304

Key Features:

1. Attractive appearance, fine craftsmanship, and strong visual appeal.

2. Compact and rational structure; easy installation, operation, and maintenance; stable performance, safe and reliable, suitable for long-term operation.

High-quality raw materials, sturdy and durable.

4. Easy disassembly and cleaning of the working head.

5. The equipment operates at high rotational speed and line speed, allowing for rapid shearing and thinning of powders and liquids. It uniformly distributes one phase into the other, forming a stable emulsion.

6. High precision in rotator stator processing, small gaps, excellent shearing effect, and high efficiency.

7. Less air entrapment during operation, enabling rapid dissolution of material at medium to high speeds, resulting in smaller secondary particles.

8. The equipment features locking and lifting handles, enabling quick lifting and stabilization.