Pneumatic Elevating Emulsifying Machine

Equipment Introduction:

By the high-speed rotation of the rotor, a pressure drop is formed between the rotor and stator, and the material is drawn into the rotating and stationary stator. The high linear velocity of the rotor causes the material to pass through a strong shearing, centrifugal squeezing, impact crushing, liquid layer friction, and turbulent mixing before being ejected. Under the influence of multiple forces in different directions, a strong turbulent flow is produced. The material is repeatedly circulated, depolymerized, dispersed, homogenized, refined, and sheared between the rotating and stationary stator. Particularly suitable for the preparation of stable emulsions and homogeneous slurry processes.

There are various types of rotors and installation methods available to match different operating conditions.

This equipment operates with a cylinder as the actuator, controlled by an air-powered valve to elevate and lower the emulsifier, ensuring environmental protection and pollution-free operation—it is an ideal device for small-batch production. The equipment falls under the category of pilot products and is widely used in factories, research institutions, and universities for small-batch production.

Working Principle:

Fill the mixing tank with sufficient liquid, start the motor, and its shaft drives the turbine to rotate. At this point, a suction force is formed at the stator inlet, drawing the material into the homogenizer head. The material is subjected to high-speed impact, compression, shearing, and friction **times** within the homogenizer head. As it passes through the stator's special holes and is喷射 horizontally, the material experiences a second round of high-speed impact, compression, and shearing. The horizontal jet of material generates radial flow and axial movement within the homogenization tank, resulting in a third impact. The high-shear homogenizer emulsifier, due to the mutual impact and movement of the double flow patterns, as well as the cross-mixing and shearing with the radial flow, creates randomly swirling vortices within the mixing tank.

Unlike traditional mixing theories, it operates at a higher speed with smaller impellers. It is designed with a new concept of small impellers and high speed, with impeller diameters only 1/10 to 1/75 of the mixing tank diameter. The high-shear homogenizing emulsifier, in addition to general convection, features impact, compression, shearing, and friction. The precise matching of the rotor and stator ensures the material undergoes several hundred thousand shearing actions per minute. Consequently, it can quickly reduce the particle size in the material to sub-micron fineness within a short period of time.

Common Processes:

By applying mechanical external force, narrow the particle size of liquid-liquid and solid-liquid material particles, uniformly distribute one phase into another or multiple phases, achieving refined homogenization, dispersion, and emulsification effects, thereby forming a stable emulsion state.

High-shear homogenizing emulsifiers have a wide range of applications, suitable for mixing, dispersing, emulsifying, homogenizing, deaggregating, suspending, crushing, extracting, and dissolving.

Emulsification: The process of preparing a stable emulsion from incompatible liquid systems.

Homogenization: The process of further dispersing, refining, and evening out the dispersed phase in a disperse system material.

Dispersed: Paste for preparing solid-liquid dispersion systems, consisting of insoluble solid powder or dispersed in a liquid

Solubility: Solutions prepared by dissolving soluble solids or liquids in another liquid

Mixed: Uniformly blending various dispersed systems to prepare a new material

Application Products:

Biologicals, Food, Pesticides, Cosmetics, Paints, Varnishes, Inks, Pigments, Dyes, Resins, Adhesives, Emulsions, Latex, Glues, Slurries, Pulp, Electronics, Battery Paste, Nanomodified Coatings, Biodiesel, Coating Slurries, Extrusion Slurries, Molding Slurries, Textile Auxiliaries, Printing Slurries, Fruit Juices and Jams, Soup Mixes, Dairy Products, Homogenized Tissue, Oil Field Chemicals, Surfactants, Asphalt, Emulsifiers, Food and Beverage, Biodiesel, Lipstick, Lipstick, Cream, Suspensions, Syrups.

Component Parts:

Drive motors, bearings and seals, rotating stator working parts, pneumatic components, control systems, brackets, and other auxiliary components

Full machine functions available:

Bottle Capacity: 10L-500L

Power Range: 0.55KW - 15KW

Power Source: 380/400/415/440/480V; 50/60Hz; 3P

Motor Types: Standard, Explosion-proof, Variable Frequency

Energy Efficiency Grade: GB2 (IE3), GB3 (IE2)

Protection Ratings: IP54, IP55, IP65

Speed Control Method: Variable Frequency Speed Control, recommend using imported brand variable frequency inverters.

Lifting Type: Pneumatic Lift

Rotor: High shear, cutoff, top spray, etc., with a total of 10 standard rotor types available, as well as customized rotors.

Sealing Methods: Skeleton Oil Seals, Mechanical Seals

Container Lid: Standard Swing Lid, Sealed Vacuum Lid, No Lid

Container Jackets: No Jacket, Full Jacket, Spiral Jacket

Heating Methods: Non-Heating, Electric Heating, Steam Heating, Heat Transfer Medium Circulation Heating

Container Fixation: Manually Secured

Material: 304, 316L, 2205, Hastelloy, Titanium Molybdenum Nickel Alloys

Operation Panel: Standard Button Cabinet, Explosion-Proof Button Cabinet, Flameproof Button Cabinet, Standard Touch Screen, Explosion-Proof Touch Screen

Electrical Control: Relay Control, PLC Control, Vector Control, Temperature and Pressure Detection

Typical Parameters:

Note:

The typical parameters listed above are based on a solid content of <30%, density of <1.3 g/cm³, and a full load material viscosity range of 100~10,000 cp.

Materials with viscosity over 10,000 cp, please refer to the medium to high viscosity material preparation equipment selection page.

You can specify the required processing volume, equipment type, size requirements, or the characteristics of the material you need to be processed, as well as the process, Mikos.

Key Features:

1. Attractive appearance, fine craftsmanship, imposing and generous, with strong visual appeal.

2. The equipment features a compact and rational structure; it is easy to install, operate, and maintain; it offers stable performance and is safe and reliable.

3. High efficiency, superior product quality, line speed over 15m/s, capable of rapidly and evenly distributing one phase into another or multiple phases, achieving refined homogenization, dispersion, and emulsification effects. The final product is stable and resists stratification.

High precision and long lifespan; the rotating stator is made of forged material and processed by a CNC machining center, featuring small stator gap, fine shear fineness, and high emulsification and dispersion efficiency, thereby extending the product's lifespan.

5. The stator is easy to disassemble and clean.

6. Variable frequency speed control, low energy consumption, imported brand heavy-duty configuration.

7. Less air retention during operation, enabling rapid dissolution of material at medium to high speeds, resulting in smaller secondary particles.

8. Available with a sealed design to minimize solvent evaporation, reduce material loss, and save on environmental protection; achieving vacuum degassing and dehydration of materials.

9. Automatic control and an automatic feedback system for temperature and pressure ensure safety.

10. Equipped with a bucket clamp, it allows for quick and secure attachment of the mixing drum, preventing any movement during operation that could lead to safety hazards.

11. Compact in size, equipped with casters and brakes for easy movement and stabilization.

Highly customizable to meet various material characteristics and processing capacities, including high temperature and pressure, flammability, explosiveness, and intelligent/digital requirements. Materials can be customized as per request, including SS304, SS316L, Hastelloy, titanium molybdenum nickel alloys, etc.

13. Strong production continuity, capable of running for 24 hours non-stop.