Hydraulic lifting mixer

Equipment Introduction

This equipment is a medium to low-speed single-axis mixer, typically powered by an electric motor and driven by a reducer. The mixing blades achieve high torque, propelling the material to move axially or radially. Accompanied by shearing, diffusion, convection, and impact, the material achieves a mixing effect in a short period of time.

The structural form and mixing characteristics of the agitator greatly determine the mixing effectiveness of the system. Therefore, the selection of the agitator directly impacts the overall mixing performance of the equipment. Wuxi Mikos specializes in the research, development, design, manufacturing, and sales of mixing equipment. All products provided by Mikos are integrated with extensive application experience, advanced mixing technology, reliable mechanical design, and superior processing quality. Mikos engineers select the appropriate agitator type, determine the size and installation method, by analyzing material properties, process requirements, and various parameters, to meet the operational needs of different customers and address their real-world requirements. The correct selection of an agitator will provide better mixing results, operational efficiency, and mechanical performance.

This equipment is equipped with a hydraulic system, utilizing cylinders as lifting actuators, allowing the mixer to vertically ascend and descend. It is an ideal large-scale equipment for batch production.

Working Principle

Impellers rotate in a fixed direction, powered by the drive unit, causing the material to undergo both axial and radial movements during rotation. The mixing process involves actions such as shearing, diffusion, convection, and impact, which effectively enable rapid stirring and blending of the material.

Additionally, to eliminate the swirling of the liquid within the mixing container and to enhance the upward and downward axial circulation of the material being mixed, ensuring a uniform mixture throughout the entire vessel, it is necessary to add several baffles or flow guides inside the container.

Common Processes

By selecting the appropriate stirrer, the application of mechanical external force can address process requirements such as gas-liquid, liquid-liquid, and solid-liquid absorption, dissolution, mixing, suspension, crystallization, extraction, and reaction.

Solubility: Solutions prepared by dissolving a solid or liquid in another liquid

Mixed: Uniformly blend materials from various dispersed systems to prepare a new material

Crystallization: Solutes precipitate in the form of crystals from the solution.

Reaction: Material is converted into products different from the reactants through chemical changes.

Extraction: The process of transferring a solute from one solvent to another

Applied Products

Biological, Food, Metallurgy & Mining, Petroleum & Chemicals, Paints, Inks, Dyes, Pigments, Resins, Adhesives, Environmental Protection, Water Treatment, Sludge, Pulp, Electronics, Battery Paste, Nanomodified Coatings, Biodiesel, Coating Paste, Extrusion Paste, Molding Paste, Textile Aids, Printing Paste, Fruit & Jam Juices, Soup Powders, Oil Field Chemicals, Surfactants, Asphalt, Food & Beverages, Biodiesel, Suspensions, Syrups

Component Parts

Drive motors, reducers, couplings, bearings, seals, impeller components, beams, hydraulic lifting systems, control systems, containers, and other auxiliary components

Blender options (various common types of blenders)

Our company produces over 100 types of mixers, ranging from the most common to various complex shapes or special-purpose mixers. They can be manufactured according to the specifications and dimensions of HG/T 3796.1-2005 standard, or customized according to the user's production process requirements. Paddle, propeller, turbine, screw blade, and anchor frame mixers are the most widely used in mixing equipment.

Purpose of Common Mixing Operations, Mixing Effects, and the Relationship with Mixer Selection

Optional Features

Tare Volume: 200L-10,000L (Custom Large Volume Available)

Power Range: 1.1KW-30KW (High Power Customization)

Power Source: 380/400/415/440/480V; 50/60Hz; 3P

Motor Types: Standard, Explosion-proof, Variable Frequency

Energy Efficiency Rating: GB2 (IE3), GB3 (IE2)

Protection Level: IP54, IP55, IP65

Lifting Type: Hydraulic Lifting

Speed Control Method: Variable Frequency Speed Control, recommend using imported brand variable frequency inverters.

Blenders: propeller, paddle, open turbine, disc turbine, pusher, propeller, ribbon, screw, anchor, frame, and other custom blenders

Work Environment: Atmospheric, Vacuum, Positive Pressure

Sealing Methods: Packing Sealing, Skeleton Oil Seal, Mechanical Seal

Cap: Standard Swing Lid, Sealed End Cap

Container Sleeves: No Sleeve, Full Sleeve, Spiral Baffle Sleeve, Semi-Circular Tube Sleeve, Honeycomb Sleeve

Built-in Components: Baffle, Diverter Tube, Inner Coiled Pipe

Heating Methods: Non-Heating, Electric Heating, Steam Heating, Heat Transfer Medium Circulation Heating

Container Fixation: Manual Fixation, Automatic Fixation

Material: 304, 316L, 2205, 2507, titanium, Hastelloy, titanium-molybdenum-nickel alloy, and coated lining

Operation Panel: Standard Button Cabinet, Intrinsically Safe Explosion-Proof Button Cabinet, Explosion-Proof Spill-Proof Button Cabinet, Standard Touch Screen, Explosion-Proof Touch Screen

Electrical Control: Relay Control, PLC Control, Vector Control, Temperature and Pressure Detection

Typical Parameters: