Batch kettle

Equipment Introduction:

High-speed rotation of the dispersing disk generates strong shearing impacts and friction between the material and the dispersing disk, achieving rapid dispersion, emulsification, dissolution, and uniform mixing; particularly suitable for the process of preparing solid-liquid dispersion system slurry by uniformly dispersing powder in liquids.

This unit is a sit-tub disperser, an integrated mixing equipment that combines disperser with kettle/vat/tank installation. It is primarily used for large-scale production lines with high output and stability, capable of achieving mass industrial production in batches to meet market demand.

This equipment uses hydraulic cylinders as lifting actuators to elevate and lower the motor's distribution disk, allowing it to operate at different workstations for more even product distribution. It also supports the replacement of different distribution disks according to process requirements, achieving superior dispersion effects.

Common Processes:

Dispersed: Paste prepared by dispersing insoluble solid powder in a liquid to form a solid-liquid dispersion system.

Solubility: Solution prepared by dissolving a solid or liquid in another liquid

Emulsification: The process of preparing an emulsion from two immiscible liquids

Mixed: A dispersion system is uniformly mixed with another dispersion system to prepare a new material

Applicable Products:

Paints, inks, dyes, pigments, emulsions, resins, adhesives, agricultural chemicals, food, cosmetics, sealants, sludges, electronics, battery pastes, nano-modified coatings, biodiesel, coating pastes, extrusion pastes, molding pastes, textile auxiliaries, printing pastes, etc.

Component Parts:

Driving motor, working section, control system, hydraulic system (optional), containers, valves, and other auxiliary components

Optional features:

Filling Volume: 20L-10,000L

Power Range: 1.1KW-132KW

Power Supply: 220/230/240/380/400/415/440/480V; 50/60Hz; 3P

Motor Types: Standard, Explosion-proof, Variable Frequency

Energy Efficiency Grade: GB2 (IE3), GB3 (IE2)

Protection Ratings: IP54, IP55, IP65

Speed Control Method: Variable Frequency Control, recommend using imported brand variable frequency inverters.

Lifting Type: Fixed, Non-Lifting Spreader; Hydraulic Lifting Spreader

Dispersal Plate: Flat plate with teeth, double-layer dispersal plate, custom double-layer dispersal plate, other customized types

Sealing Types: Skeleton Oil Seal, Packing Seal, Mechanical Seal

Cap: Standard Half Turn Cap, Sealable Vacuum Cap

Container Sleeves: Without Sleeves, With Sleeves, Coiled

Container Fixation: Platform, Ground-mounted

Material: 304, 316L, 2205

Operation Panel: Standard Button Box, Explosion-Proof Button Box, Flameproof Button Box, Standard Touch Screen, Explosion-Proof Touch Screen

Electrical Control: Relay Control, PLC Control, Vector Control, Temperature and Pressure Detection, Actuator Closed-loop Control

Typical Parameters:

Note:

The typical parameters above are based on a solid content of <30%, density of <1.3g/cm³, and a full load material viscosity less than 1000 cp.

Materials with viscosity exceeding 10,000 cp are recommended to switch to the medium to high viscosity material preparation equipment selection page.

Please specify your required processing volume, equipment type, size requirements, or the characteristics of the material you need processed, along with the process details. Mico's sales engineers will provide a satisfactory solution for you.

Key Features:

1. Attractive appearance, fine craftsmanship, imposing and generous, with strong visual appeal.

2. Compact and rational structure; easy installation, operation, and maintenance; stable performance, safe and reliable.

High-quality raw materials, sturdy and durable.

4. Easy disassembly and cleaning for the distribution disk.

5. Reduced air retention during operation, allowing for quick dissolution of materials at medium to high speeds, resulting in smaller secondary particles.

6. Variable-frequency speed control, low energy consumption, import brand heavy-duty configuration.

7.釜用分散机 are typically mounted on a flat surface or supported by legs, ensuring stable equipment and good production safety.

8. Equipped with a sealed lid to minimize solvent evaporation, reduce material loss, and save on environmental protection; vacuum type allows for vacuum degassing and dehydration of materials.

9. Automatic control and an automatic feedback system for temperature and pressure ensure safety.

Highly customizable, catering to various material characteristics, processing capacity, high temperature and pressure, flammability and explosiveness, as well as intelligent and digital requirements.

11. Strong production continuity, capable of running for 24 hours continuously.