Emulsifying kettle

Equipment Introduction:

By the high-speed rotation of the rotor, a pressure drop is formed between the rotor and stator,吸物料 into the rotating and stationary stator. The high linear velocity of the rotor causes the material to undergo intense shearing, centrifugal squeezing, impact crushing, liquid layer friction, and turbulent mixing before being ejected. Under the influence of various directional forces, a strong turbulent flow is generated. The material is repeatedly cyclically dispersed, scattered, homogenized, refined, and sheared by the rotating and stationary stator. Particularly suitable for the preparation of stable emulsions and homogeneous pastes.

There are various forms of rotors and installation methods available, tailored to match different operating conditions.

The pot-mounted emulsifying machine is a stirring equipment that integrates the emulsifier with a pot/vessel/tank, commonly used in large-scale, stable production lines for achieving mass and batch industrial production.

Operating Principle:

Fill the mixing tank with sufficient liquid, start the motor, and its shaft drives the turbine to rotate. At this point, the stator inlet forms a suction force that draws the material into the homogenizer head. The material is subjected to high-speed impact, compression, shearing, and friction within the homogenizer head. As it passes through the stator's special holes and is horizontally jetted, the material experiences a second round of high-speed impact, compression, and shearing. The horizontally jetted material generates radial flow and axial movement within the homogenization tank, resulting in a third impact. The high-shear homogenizer emulsifier, due to the mutual impact and movement of the double flow molds, as well as the cross-mixing and shearing with the radial flow, creates random eddies within the mixing tank.

Unlike traditional mixing theories, it features higher speed and smaller impellers. Designed with the new concept of small impellers and high speed, the impeller diameter is only 1/10 to 1/75 of the mixing tank diameter. The high-shear homogenizing emulsifier, in addition to general convection, includes impact, compression, shearing, and friction. The precise matching of the rotor and stator ensures that the material undergoes several hundred thousand shearings per minute. Consequently, it can quickly grind the particles in the material to sub-micron fineness in a short period of time.

Common Processes:

Narrowing the particle size of liquid-liquid and solid-liquid materials through the application of mechanical force, evenly distributing one phase into another or multiple phases to form a stable emulsion state. Suitable for processes such as mixing, dispersing, emulsifying, homogenizing, depolymerizing, suspending, refining, and dissolving.

Emulsification: The process of preparing stable emulsions from incompatible liquids.

Homogeneity: The process of further dispersing, refining, and evening out the dispersed substances in a disperse system material.

Dispersed: Paste for preparing solid-liquid dispersion systems, consisting of insoluble solid powder or dispersed in a liquid

Solubility: Solution prepared by dissolving a solid or liquid in another liquid

Mixed: Uniformly blend various dispersed systems to prepare a new material

Applicable Products:

Biologicals, Food, Pesticides, Cosmetics, Paints, Varnishes, Inks, Pigments, Dyes, Resins, Adhesives, Emulsions, Latex, Glues, Slurries, Pulp, Electronics, Battery Paste, Nanomodified Coatings, Biodiesel, Coating Slurries, Extrusion Slurries, Molding Slurries, Textile Auxiliaries, Printing Slurries, Fruit Juices and Jams, Soup Mixes, Dairy Products, Homogenized Substances, Oil Field Chemicals, Surfactants, Asphalt, Emulsifiers, Food and Beverage, Biodiesel, Lipstick, Lipstick, Cream, Suspensions, Syrups.

Component Parts:

Driving motors, bearings and seals, rotating stator components, control systems, containers, and other auxiliary components

Full machine functions available:

Bottle Capacity: 20L - 10,000L

Power Range: 0.75KW - 200KW

Power Source: 380/400/415/440/480V; 50/60Hz; 3P

Motor Types: Standard, Explosion-Proof, Variable Frequency

Energy Efficiency Grade: GB2 (IE3), GB3 (IE2)

Protection Class: IP54, IP55, IP65

Installation Methods: Top Insert, Side Mount, Angle Insert

Speed Regulation: Variable Frequency Drive, recommend using imported brand variable frequency inverters.

Rotor: MLEV0~9, a total of 10 standard rotors available, and other customized rotors.

Work Environment: Atmospheric, Vacuum, Positive Pressure

Sealing Method: Skeleton Oil Seal, Mechanical Seal

Container Lid: Standard Swing Lid, Sealed End Cap

Container Sleeves: Without Sleeves, Full Sleeves, Coiled Tubing

Heating Methods: Non-Heating, Electric Heating, Steam Heating, Heat Transfer Medium Circulation Heating

Container Fixing: Platform Type, Floor Type

Material: 304, 316L, 2205, Hastelloy, Titanium Molybdenum Nickel Alloys

Operation Panel: Standard Button Cabinet, Explosion-Proof Button Cabinet, Flameproof Button Cabinet, Standard Touch Screen, Explosion-Proof Touch Screen

Electrical Control: Relay Control, PLC Control, Vector Control, Temperature and Pressure Detection

Typical Parameters:

Note:

Typical parameters are as follows: solid content <30%, density <1.3g/cm³, and maximum full-load material viscosity of 100~10000 cp.

Materials with viscosity over 10,000 cp are recommended to proceed to the medium to high viscosity material preparation equipment selection page.

Please specify the required processing volume, equipment type, size requirements, or characteristics of the material to be processed, as well as the process. Misco's sales engineers will provide a satisfactory solution for you.

Key Features:

1. Attractive appearance, exquisite craftsmanship, imposing and generous, with high visibility.

2. Compact and rational structure; easy installation, operation, and maintenance; stable performance, safe and reliable.

3. High efficiency, superior product quality, line speed of equipment over 15m/s, capable of rapidly distributing one phase uniformly into another or multiple phases, achieving refined homogenization, dispersion, and emulsification effects. The final product is stable and resists separation.

4. High precision and long service life, with the rotating stator made of forged material and processed on a CNC machining center. The stator gap is minimal, offering excellent shearing fineness and high emulsification and dispersion efficiency, thereby extending the product's lifespan.

5. Low air retention during operation, allowing for quick dissolution of materials at medium to high speeds, resulting in smaller secondary particles.

6. Variable frequency speed control, low energy consumption, recommend imported brand for heavy-duty configurations.

7. Optional with a sealed design to minimize solvent evaporation, reduce material loss, and save on environmental protection; achieving vacuum degassing and dehydration of materials.

8. Automatic control and an automatic feedback system for temperature and pressure ensure safety.

Highly customizable to accommodate various material properties, processing capacities, and requirements such as high temperature and pressure, flammability, explosiveness, intelligence, and digitization. Materials can be customized according to demand, including SS304, SS316L, Hastelloy, titanium molybdenum nickel alloys, etc.

10.釜用乳化机 are typically mounted on a platform or supported by legs, ensuring stability and good production safety.

11. Strong continuous production capacity, capable of 24/7 operation.