Hydraulic lifting multi-functional mixer

Equipment Introduction:

The hydraulic lifting multi-functional mixer is a versatile blending equipment developed and improved based on the practical testing of hydraulic lifting single-axis mixing equipment. It features two or more mixing methods for emulsification, dispersion, and multi-form mixing. This equipment exhibits greater adaptability to medium-viscosity liquid-liquid, liquid-powder, and liquid-cream materials compared to conventional single-axis mixers. A variety of mixing blades can be selected according to the viscosity and characteristics of the mixing material. By choosing a reasonable configuration based on material properties and production processes, product quality is improved, and production efficiency is increased.

Containers can be separated from the agitator via a lifting mechanism, solving the cleaning and discharge difficulties of fixed equipment.

Common Processes:

Commonly used in the preparation of high-viscosity materials with high solid content by dispersing powders in liquids/gels, or in blending operations between different materials.

In the preparation of medium to high viscosity materials ranging from 1 to 1 million, the multi-functional mixing agitator offers significant improvement over single-axis high-speed emulsification and dispersion equipment, which tends to have weak macro-circulation effects on materials with poor flow properties and low mixing efficiency.

Or in situations where raw materials are difficult to blend or suspend, conventional single-axis high-speed equipment operates with slower local material flow rates, making it hard for bottom materials to participate in the mixing. The combination of high and low speeds not only ensures thorough mixing without any dead spots but also maintains the efficiency of high-speed equipment and the shearing and dispersing functions of high linear velocities.

The multi-functional hybrid mixer with a hydraulic lift can be disassembled from the blades and removed from the container, making it easier to clean and facilitate unloading with the press.

Vacuum Technology: High-viscosity materials generally have low surface tension, making it easy for air bubbles to get trapped during mixing and difficult to naturally escape. Multi-functional mixers often come equipped with a vacuum system, which allows for long-term mixing under vacuum conditions. During mixing, the liquid surface is continuously refreshed, causing the material to circulate vertically. Materials containing bubbles move to the surface and脱离 the material under negative pressure.

Temperature Control Process: High-viscosity materials are more sensitive to temperature, often requiring processes involving heating, cooling, and constant-temperature stirring. Equipment typically features temperature detection and control functions.

Dehydration Industry: Some high polymer materials are sensitive to moisture content, with lower moisture content being more beneficial for material quality. By adjusting the vacuum degree with vacuum technology and the temperature with temperature control technology, it can flexibly meet the requirements of dehydration and moisture reduction at various temperatures.

Application Products:

One: Energy sources: Various battery pastes and pastilles (lithium batteries, nickel-cadmium batteries, nickel-hydride batteries, fuel cells, power batteries, etc.)

2. Electronics & Electricals: Solder Paste, Ceramic Paste, Magnetic Materials, Silicone Ink, Electronic Adhesives, PVC Plastic, Electronic Component Potting Compounds, Hot Melt Adhesives, Various Precious Metal Powders, Pastes, Copper Clad Laminates Mixed with Adhesives, Fluorescent Materials, PCB Materials

Chemicals: Various sealants (silicone sealants, polysulfide sealants, insulating glass sealants, waterproof sealants, structural sealants, anaerobic adhesives, stone adhesives, mold adhesives, etc.), synthetic resin rubbers, inks, putty, abrasives (paste), wax products, synthetic rubbers, synthetic resins, various powdered materials, ceramic pigments.

Four: Medicines: Various soft ointments, suppositories, gels (medical patches, children's fever-reducing patches, cold quick patches, ice patches, eye patches), dental products.

Cosmetics & Personal Care Products: Cream, Lipstick, Lotion, Gel, Mask, Mascara, Foundation, Nail Polish, Toothpaste, Soap

Food: Various blended and seasoned sauces, jam, chocolate syrup, hotpot base, syrup.

Component Parts:

Hydraulic Lifting System + Modular Blender + Container + Electrical Control + Auxiliary Equipment

Optional: Combination Blender

Optional Functions:

Effective Volume: 100L - 10,000L

Power Range: 3KW-250KW

Power Source: 380/400/415/440/480V; 50/60Hz; 3P

Motor Types: Standard, Explosion-proof, Variable Frequency

Energy Efficiency Grade: GB2 (IE3), GB3 (IE2)

Protection Level: IP54, IP55, IP65

Speed Control Method: Variable Frequency Speed Control, recommend using imported brand variable frequency inverters.

Lifting Methods: Single Column Hydraulic Lifting, Double Column Hydraulic Lifting, Container Lifting, Blender Lifting

High-Speed Dispersing: Flat disk with teeth, butterfly, and other custom styles (refer to single-axis dispersing equipment)

High-speed Emulsification: Jet flow, High shear, Other custom types (refer to single-axis emulsifying equipment)

Temperature Control Methods: Electric Heating, Steam Heating, Heat Transfer Medium Circulation Heating

Material: 304, 316L, 2205, TI2, and other surface coating treatments

Operation Panel: Standard Button Cabinet, Explosion-Proof Button Cabinet, Flameproof Button Cabinet, Standard Touch Screen, Explosion-Proof Touch Screen

Electrical Control: Relay Control, PLC Control

Typical Parameters: