High-Pressure RTM Molding System JHPK-ZS2

ZS2 Equipment Features: High-pressure RTM Molding System

1. Independently designed and manufactured with proprietary intellectual property, multiple key technologies have been patented (202010548651.X).

2 Exclusive High-Pressure L-Type Injection SprayPaintbrushSuitable for production of various products.

3 High-pressure impact blending, mechanical cleaning, no need for cleaning agents, meets environmental protection usage requirements.

4 Unique material pump protection fluid circulation system, solves the application issues for materials that are prone to crystallization or sensitive to air.

5 dedicated temperature-controlled chambers to maintain the set temperature of raw materials at all times.

System shutdown: No sprayPaint BrushLow-pressure circulation reflux, start sprayApplicatorFine-tuned adjustable control has been achieved in high-pressure discharge control, meeting the energy-saving and electricity-saving requirements to the highest extent.

7 Multi-formula settings and memory function design make the system more suitable for continuous production operations across multiple workstations and products. The system can automatically load materials and issue alerts for material shortages.

8-liter drum is vacuum-sealable, suitable for various raw materials.

9 User-friendly Human-Machine Dialogue Operating System, full system multi-point control and feedback, with automatic failure prompts and alarm functions, simple and quick operation and maintenance

10 Constant Pressure Function Ensures Product Penetration and Resin Content

Process Description: The high-pressure RTM process is widely used in automotive parts, shipbuilding, and sports equipment industries. It features minimal material waste, fast gel curing time, consistent product dimensions and thickness, and a smooth surface. The JHPK-ZS2 equipment is specifically designed for RTM processes, offering various material pumps and raw material tanks to meet different process requirements. Stable pressure ensures product permeability. The equipment is suitable for high-pressure RTM, vacuum RTM, and mold-injection molding processes.

Equipment Applications: Polyurethane RTM Vacuum Infusion, High-Pressure RTM Injection, Molding Injection.

Technical Specifications Description:

Material Ratio: 1:1 to 1:5 (accurate adjustable ratio)

Material Viscosity: 200-5000 cps (under operating temperature)

System Flow Rate: 500～4000g/min (Accurate Output)

Power Supply: 3-phase 380V/50Hz/15KW (without heating tape)

Main unit raw material heating power: 3000W x 2

Pipe insulation heating power: 800W

Individual drum capacity: 45L/65L ( customizable )

Injection Program Formula: 40 Sets

Hydraulic station drive pressure: ≤21 Mpa (3000 psi)

Material Tank Heating Temperature Range: 0°C to 90°C

Gas Pressure: 0.6～0.8 Mpa (0.6 cubic meters/min)

System raw material pressure: ≤18 Mpa (2600 psi)

Injection MoldingPainterFunction: High-pressure L-collision mixing, mechanical self-cleaning

System Material Supply Method: Diaphragm Pump Feeding

Injection MoldingDabberFunction: High-pressure L-collision mixing, mechanical self-cleaning

Vacuum Pump Pressure: -0.1 Mpa

System Configuration:

System Host: 1 Unit

L-shaped injection nozzle accessoriesPainter1. One

Membrane Diaphragm Pump: 2 Units

Pipe assembly: 1 set

Piping assembly: 1 set

Vacuum pump and buffer tank: 1 set

Continuous sprayPaintbrushPipe assembly: 1 set

Hydraulic System: 1 Set

High-precision metering pumps: 2 sets

Automatic feeding function: 2 sets

Raw Material Mixing System: 2 Sets

Dimensions: 1600mm x 1150mm x 2700mm (L x W x H)

Main Engine Weight: 750 kg