Aluminum pipe productsCMTCase Introduction of Welding Workstation
Welding process:Welding method:MAG;Protective gas composition and wire diameter: high-purity oxygen999999%,Welding wire Ø1.2mm;Welding method: assembly of individual parts;Workpiece loading and unloading method: manual loading and unloading of materials;
Workshop diagram of robot welding workstation
On site drawing of welding workstation
Simplified welding workstation diagram
This workstation adopts MA1440 
Single robot with AB two station fixture, A station robot welding machine, B station manual loading and unloadingMaterial; The workstation mainly includes arc welding robotsCMT welding power supply, wire feeding system, reciprocating AB workstation, welding fixture, cleaning equipmentEquipment, system integration control cabinet, etc
Scope of the entire workstation 5 rice*3.5 rice
Workstation operation process:
Install the workpiece onto the movable workstation using the welding fixture→ The product is clamped on the welding fixture → The robot is started → The workstation is moved toMechanical arm welding position for weldingRobot weldingA Workstation → manual unloading and loadingB Workstation → After welding is completed, the workstation is moved out →BWelding at the workstation A Manual loading and unloading of materials at the workstation → cycle in sequence.
The workstation contains 1. Robot teaching box
1. There are adjustment operation modes, start and emergency stop buttons on the manual control box, which can be used to change the mode and directly operate the machineHuman reproduction operation can save robot debugging time;
2. There are buttons, such as command call button, interpolation mode button, and arc start button/Arc extinguishing button, jog wire feeding/Wire return button,Convenient for programming and debugging.
3. It can display multiple windows; Real time display of robot position, input and output, etc;
4. It has straight lines, arcsS Curve interpolation method, suitable for complex curve welding;
5. It has the function of repeatedly starting, breaking and reigniting arcs;
6. It has functions such as motion program translation, rotation, and mirroring.
2. Cleaning equipment
4.3 Qingqiang device:
1)Brand: Taixiang Technology
2)Model:TX-A20
3)Appearance: As shown in the figure on the right (for reference only)
4)Function: The cleaning mechanism is suitable for welding robots that perform welding for a long timeVery necessary. The cleaning system has the functions of spraying oil and removing welding slag inside the protective sleeve.When the welding equipment reaches the cleaning position, the switch detects whether the welding equipment is in place and locks it,The cylinder drives the rotating blade to clean the splashing adhered inside the nozzle. the devicePlace it on one side of the robot. The robot performs cleaning actions in a comfortable posture.
3. Light shielding board protective fence:
The skeleton is constructed using sheet metal profiles, with transparent anti arc protection panels on the upper part and aluminum-plastic panels on the lower part for protection. The overall appearance is beautiful,
Convenient for operators to monitor the welding process outside the operating area. Neat appearance, easy to monitor, slightly higher cost.
Arc welding control system:The control system uses a robot controller as the control core to achieve logical control of the overall production process of the workstation, through a communication moduleComplete the exchange of information instructions for robot control units, welding power supplies, and other equipment. Simultaneously equipped with alarm prompts and security protection alarmsWaiting for functions. The control system consists of robot controller, robot teaching pendant, button box, main control cabinet and other parts.The robot controller is responsible for signal acquisition, logic, and process control of the entire robot body (including the welding system), and can be logarithmicReal time analysis and processing are conducted.The button box mainly completes manual operations during the welding process and informs whether the workstation is ready or not.
Our company is a professional welding robot system integrator. In 2021, we invested over 5 million yuan in research and development, with strong R&D capabilities and product quality. We are waiting for your consultation.
Our company has one production base, three industry university research bases, and one research center. With over 40 practical patents, our company provides free technical support to assist enterprises in their intelligent transformation and upgrading. We conduct in-depth on-site inspections of enterprises and customize automated welding solutions tailored to their needs. Welcome to call for consultation.
