ZG-3L Laboratory-Sized Electric Water-Cooled Compounding Machine
1. Compounding Room Volume: 3L. Main Motor: AC motor, 7.5 kW power
2. Gearbox: Base and frame made of low-carbon steel structure, equipped with a forced lubrication circulation system.
3. Rotor: Double-edged, synchronous rotor design (can also be manufactured according to the customer-provided rotor structure drawing), front and rear rotor speed ratio of 1:1.20 or ST synchronous rotor; specific parameters can be customized to meet customer requirements. Cast steel heat-treated hardened processing, surface hard chrome plating; ball and roller bearings; bearing lubrication bath; rotor speed: 7L: 36 RPM; specific speed can be customized according to customer requirements.
4. Facing: Steel structure, drilling and heat treatment, with internal surface hardened and chrome plated; Bracket: Steel structure, with internal surface hardened and chrome plated.
5. Top Pin: Cylinder-driven, hard chrome plated surface. End face seal: high wear-resistant material sealing ring, self-lubricating bearing, hinge spring top-pressed seal.
6. Feeding hopper: manual operation. Control method: manual, semi-automatic; Refining machine temperature: room temperature to 300°; capable of high temperature up to 650°.
7. Base: Made of steel beams and plates,焊接并加工制成. Mixing Chamber: The middle slot is manufactured from wear-resistant alloy steel.
8. The side walls are made by welding medium carbon steel plates and then processed. The shaft core and blades are made of alloy steel.
9. Bearing Mount - Made of ZG20 steel, with roller bearings used for the bearing.
10. Feed Device - This machine is designed with a front feeding device, the pressure can be adjusted at will by the user via an air valve.
11. Leak Prevention Device - The side end of the agitator shaft uses a mechanical shaft seal clamp, with a leak-proof structure certified.
12. Pressure Cap Assembly - Made of alloy steel, applies pressure to the raw materials during mixing operations, utilizing an air cylinder for vertical up and down lifting movement
13. Discharging Unit: Structure - Air-assisted tilting from the mixing chamber. Tilt Angle: 110°～135°. Tilt Power: Cylinder-driven
14. Transmission Structure: Main Motor: 7.5KW AC Voltage 380V. Transmission Method: The main motor and reducer are integrated for transmission.
15. Air Compressor Pipe Fittings: Compressed air accessories (3-point assembly, solenoid valve) and mechanical body piping
16. Primary Electrical Control Equipment: Temperature settings: both automatic and manual options available. Features alert actions, various time settings, and capability for forward and reverse operation.
Advantages of the machine platform
17. Key electrical components are imported brands; the whole machine bearings are of Timken TWB brand.
18. The stirrer shaft is made of alloy steel. The wear-prone areas are welded with imported German wear-resistant steel, making it even more sturdy and durable.
19. "Mountain" type mixing tank, the main body of the mixing tank is made of wear-resistant alloy steel, and the shearing section is surfacing with German high-speed steel.
20. Side wall leakage prevention device made with high-tech materials: Leak-proof structure certified
21. The pressure cap features an "M" type structure for more even rubber compound mixing.
22. Volume: (W×D×H) 1150*500*1580MM
23. Weight: 365 kg
