Image rendering
Standard Welding Machine: Aotei
Total Weld Length | 62687mm | Required Time | |
Number of welds | 100 | ||
Welding Time | 62687mm (Total Weld Seam Length) | 3mm/s (welding speed) | 20896s |
Auxiliary Time | 100 (Number of Welds) | 10s (start-up arc time and idle travel time) | 1000s |
External shaft mechanism walking time | 28 (number of nodes) | 10s (time to move to each node) | 280s |
Scan Time | 62687mm (total weld length) | 30mm/s (scanning speed) | 2090s |
Individual robot runtime | 20896+1000+280+2090 | 24266s (Total Duration) | 6h43min |
For example, with the S18-3150/35/0.8 oil tank, the scanning and welding time ≈ 7h. | |||
Product visualization
(High-Speed Welding Machine: Wiltech)
Total Weld Length | 62687mm | Required Time | |
Number of welds | 100 | ||
Welding Time | 62687mm (Total Weld Length) | 6mm/s (welding speed) | 10448s |
Auxiliary Time | 100 (number of welds) | 10s (arc-up time and no-load travel time) | 1000s |
External shaft mechanism walking time | 28 (number of nodes) | 10s (time to move to each node) | 280s |
Scan Time | 62687mm (total weld length) | 30mm/s (scanning speed) | 2090s |
Single Robot Runtime | 10448+1000+280+2090 | 19818s (Total Duration) | 3h51min |
For the S18-3150/35/0.8 oil tank, the scanning and welding time is approximately 4 hours. | |||
Node scanning operation demonstration
Model-driven Usage Demonstration
Intelligent Welding Control System
SmartWeld software system is an independently developed system, primarily designed to achieve intelligent programming and control of robots and welding systems for smart welding through deep integration with robots, welding machines, and external sensors. The system features mature camera-assisted recognition for welding intelligent programming and two modes: 3D CAD-based intelligent recognition of welds and generation of welding programs. The system software can automatically identify welds and plan welding sequences, then automatically generate robot welding programs. It initiates the line laser sensor to scan the welds to be joined, drives the robot to weld along the planned path, eliminating the need for any on-site teaching, and enables one-button automatic welding start.
SmartWeld software allows for arbitrary planning of welding sequences for workpieces and offers the flexibility to choose any size of weld legs. The software itself comes with a comprehensive basic process library of welding expertise.
The software is deployed on a PC system, which can be placed anywhere. With a wireless router, remote control is possible, allowing direct operation of on-site equipment for welding from the office.
Equipment Advantages:
This equipment set is easy to integrate and cost-effective.
The equipment operation is primarily performed through installed software on the PC, eliminating on-site programming with the teaching pendant, enhancing programming efficiency, and saving welding preparation time.
This software is easy to operate, all in Chinese version, no long-term training required, and has low requirements for personnel quality.
Modifying any parameter of this equipment is convenient, as it can be done directly through the software without needing to operate on the teach pendant.
This system is self-developed, capable of customization, and suitable for various scenarios.
