Core Methods to Ensure Stability and Accuracy of One-in-a-Million Scales_News Center Co., Ltd._Shenyang ShenYu LongTeng TianPing Co., Ltd._Zhongshang 114 Industry Resources Network 
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Shenyang ShenYu LongTeng TianPing Co., Ltd.
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Current Location:Home>News Center Co., Ltd.>Core Methods to Ensure Stability and Accuracy of One-in-a-Million Scales

    Core Methods to Ensure Stability and Accuracy of One-in-a-Million Scales

    2025-03-26

    One: Calibration Process Optimization

    ‌Multi-Tier Weights Sectional Calibration‌

    Utilizing certifiedE1/E2 grade weights, loaded in stages according to the scale's range (e.g., 0.01mg grade for low range verification, 1mg grade for high range verification), the calibration deviation must be controlled within ±2 times the graduation value.

    ‌Dual-Mode Calibration Mechanism‌

    ‌In-School: Preheat for ≥2 hours and ensure a level position before initiating the built-in program. After calibration, observe the display for stability and zero return._

    External Calibration: Load external weights in ascending order from lightest to heaviest; investigate equipment malfunctions or recalibrate if out of tolerance.

    Environmental Control and Equipment Protection

    ‌Humidity and Airflow Management‌

    Work environment requires constant temperature.Maintain a temperature of 20-25°C ±0.5°C, with a constant humidity (relative humidity ≤ 60%), and place on an anti-vibration platform with a double-layer windproof cover, away from air conditioner outlets or doors and windows.

    Interference Countermeasures

    Use metal containers or plasticsAnti-static treatment for glassware reduces static adhesion errors.

    Regular demagnetization of iron containers and keeping them away from magnetic sources such as motors and magnetic stirrers.‌。

    III. Operational Standards and Maintenance

    ‌Key Operational Points‌

    Sample temperatures must be balanced with the environment, and volatile substances should be used in sealed containers and10 seconds to completion of reading.

    Gently place samples to avoid touching the inner wall of the windproof cover, and strictly prohibit overloading the scale (such as exceeding)5g)‌。

    ‌Maintenance Strategy‌

    Clean scales and sensor areas daily, replace silica gel desiccants (color-changing) weekly.50% is失效threshold.

    Post-long-term disuse, execution is required.Conduct 3 consecutive calibrations and record data to track performance degradation.

    4. Fault Diagnosis and Performance Verification

    ‌Exception Handling for Stability‌

    As the numbers continue to fluctuate, check the windscreen closure and temperature/humidity variations, and transfer to an isolation environment if necessary.‌。

    Repetitive Error >At 0.005mg, it may indicate sensor aging, please contact the manufacturer for inspection.

    ‌Data Credibility Verification‌

    If systematic errors (such as linear deviation greater than)A 0.003% discrepancy has been detected; a full-scale recalibration is required, along with verification of the weight traceability certificate.

    By implementing the aforementioned measures, we can effectively ensure the reliability of the 1 in a million balance in research and nanomaterial analysis scenarios.




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