Automotive Reinforcement Film - Butyl Film - Production Line

Performance Features:

1. Mechanical transmission structure with good piercing accuracy, fast speed, and stability.

2. Molding clamping utilizes electric drive, saving time and effort.

3. User-friendly interface, easy and quick parameter setting, and data storage.

4. High shearing accuracy, capable of full cut, and semi-cut (paper not broken)

5. Electrically adjustable blanking depth with digital display, allowing for clear visibility of the blanking depth

6. Available in coil form upon customer's request, with automatic unwinding and rewinding.

Key Technical Parameters:

Model: ZT-JX-600

Cutting Force: 10T

Workbench Size: 600*400mm (Customizable)

Motor: 5.5 kW

Dimensions: 1400W x 4500L x 1500H mm

Net Weight: 1500 kg

Application and Features:

Used for industrial cutting of soft plastic sheets, leather, fibers, cotton textiles, cardboard, or similar materials using die-cutting dies.

1. Equipped with an automatic oil-lubrication system to minimize wear and extend service life.

2. Utilizes an electronic delay circuit to control the stroke lower limit, ensuring high precision and improving shoe quality. Adjusts the arm distance from the workbench height using a handwheel for simplicity, reliability, and convenience.

Key Technical Parameters:

Safety Requirements:

1. Emergency Stop Button Included

Safety protection device

Electrical unit equipped with an isolation transformer:

The hydraulic system is equipped with an over-pressure relief device.

Infrared safety light grid, automatic shutdown upon foreign object obstruction:

Performance Features:

1. Microcomputer control system, knife die depth setting and lift stroke are all controlled via touch screen, enhancing pressure stability and featuring self-monitoring capabilities. Operation is simple and quick. The microcomputer control system can store multiple sets of knife die shapes according to work requirements, so no re-setting is needed when changing knife dies. 3. Dual-station operation allows for setting different knife die heights and cutting various materials on each side, doubling or tripling production efficiency.

Application Range:

This machine is widely used for: heating, cutting, and sealing of plastic honeycomb sheets, and heating, cutting, and sealing of automotive sound insulation cotton.

Performance Description:

1. Dual cylinder setup with four-column balanced linkage design, ensuring even material cutting and consistent finished products.

2. Smart operation: When the lower press of the material cutting machine touches the material, it automatically slows down, extending the life of the die and ensuring the size and thickness of the cut products are even.

3. Simple mold installation and easy adjustment operation.

4. Automation: The machine will automatically lubricate if the main spindle slip is insufficient, effectively maintaining the precision and service life of the machine.

Safety Requirements:

Infrared safety light grid, operation is safe and secure.

2. Operation, setting, and fault status are indicated by three-color LEDs, making the machine's running condition clear at a glance.

The entire machine is equipped with safety protection around the perimeter: 3.

Emergency stop button included; pause and reset functionality available. 4

Application Scope:

Automotive soundproofing cotton cutting and sealing.

Automotive soundproofing cotton cutting and sealing.

Advantages and Application Scope

Note: In the full cutting operation mode, the effective cutting area of the machine can be extended and widened.

Advantages:

Patented design for die cutting positioning mechanism with ±0.02mm accuracy, capable of full and half-cut die cutting, with micro-adjustment precision of 0.01mm.

An independent touch screen interface for easy operation, capable of remembering 300 different cutting programs.

The machine boasts a high degree of automation, capable of boosting production efficiency by 3-5 times.

HRC 60° precision German-made high-hardness wear-resistant steel plate, enhancing full and semi-cutting effects.

Servo motor controlled feeding system with adjustable feeding cutting distance and positioning accuracy of +0.01mm.

20mm cut stroke, 10mm feeding distance, cutting speed up to 75 times per minute

Adjustable center knife holder for efficient replacement of dies in various sizes.

Ring-shaped PET conveyor belt system (or roll-to-roll PET conveyor belt system) (optional).

Scrap Re-winding and Product Collection Equipment (Optional)

PET Belt Cleaning Wheel Assembly, Static Elimination Device, Oil Temperature Cooling Unit. (Options)

Safety cover and safety photo-eye.

Application Range:

This machine is specifically designed for continuous semi-cutting and full-cutting operations of various rolled materials. Suitable for the electronics industry, packaging industry, and other rolled material die-cutting applications.

Main Technical Parameters:

Performance Features:

Microelectronics, brain control system, knife mold depth setting and rising stroke, all controlled via touch screen, enhancing pressure stability, with self-monitoring capabilities, and easy and quick operation. 1

2. The microcomputer control system can store multiple sets of die shapes as needed for the operation, eliminating the need for re-setting the die when changing dies.

3. Dual-position operation allows for setting different die heights and cutting various materials on both sides, increasing production efficiency by 2-3 times.

4. Dynamic cutting repeat accuracy within the overall blanking area: ±0.1mm, low equipment operation noise

5. The cutting work area is equipped with a safety light grid, meets CE safety standards, and ensures safe operation.

6. Central automatic lubrication system, eliminating concerns of mechanical damage due to human error in oiling. External oil circuit system, equipped with a water cooler for sufficient heat dissipation, effectively maintaining shearing force, ensuring the entire machine is durable and long-lasting.

7. Automatic data retrieval saves time and effort, boosting efficiency by over 50%. Performance Description:

1. Dual cylinder setup with a four-column balanced linkage design ensures even material cutting and maintains consistent finished products.

2. Intelligent operation: When the lower press of the unloading machine touches the material, it automatically slows down the cutting, extending the lifespan of the die cutter and ensuring uniform size and thickness of the cut products.

3. Simple mold installation and easy adjustment operation.

4. Automation: If the main shaft does not have sufficient lubricity, the machine will automatically apply lubrication, effectively maintaining mechanical precision and lifespan.

5. Adjustable stroke for cutting through thick leather effortlessly.

6. Operation is extremely simple and safe, free from mechanical safety hazards, and strictly inspected before shipment.

7. Bilateral automatic feeding boosts efficiency by over 80%.

8. Infrared safety light grid, operation is safe and guaranteed.

Applicable Industries:

This machine is widely used in industries such as felt, packaging, apparel, toys, puzzles, vacuum forming, leather, electronics, silk flowers, automotive interior parts, pearl cotton, foam, luggage, plastic products, and more, across large-scale die-cutting and sheet material sectors.

Key Technical Parameters:

Machine Features:

1. Easy to operate and labor-saving, with fewer malfunctions and intelligent control of cutting force, wide cutting area.

2. Constructed from pure steel, the body is robust and durable.

3. Die cutting stroke adjustment is simple

4. Equipped with dual hydraulic cylinders, super power, and low noise.

5. Equipped with an automatic feeding device to enhance the efficiency of industrial product production.

6. Infrared and emergency braking system, safety assured.

Application Range:

Widely applied in: automotive interiors, touch products, pharmaceuticals, vacuum forming, packaging, polyfoam, sponge, electronics, and other non-metallic materials for cutting.

Performance Features:

1. Multi-layer cutting capability, effectively enhancing work efficiency and reducing labor intensity.

2. Machines over 30 tons feature dual hydraulic cylinders and dual link rods; those over 150 tons come with a four-cylinder and six-column structure, featuring automatic balance rods for long-term use, with a basic lifespan of over 10 years.

3. Equipped with an automatic lubrication system, no labor force is needed to add lubricant, effectively improving the precision of the punching operation.

4. The machinery is equipped with infrared photoelectric safety protection devices (safety light grids) and an emergency braking system, enhancing safety during operation.

5. Simple and powerful operation, minimal malfunctions, super strong shearing force (varies with tonnage), wide cutting area

6. Two-stage pressure: The upper working plate is pressed down to the cutting blade, then transitions to a flexible cut, ensuring there is no dimensional error between the layers of the material to be cut.

7. Equipped with a central automatic circulating lubrication system for the main shaft, eliminating the risk of mechanical damage due to human error in oiling, and enhancing the durability of the machine.

8. Unique setting construction, paired with cutting blade and cutting height, makes mid-range adjustment simple and accurate.

9. Equipped with dual hydraulic cylinders, ultra-powerful, low noise,

10. Configurable automatic feeding device to enhance the efficiency of industrial product production

Applicable Industries:

This machine is suitable for cutting single or multi-layer sheet materials and rolls of various non-metallic materials, such as vacuum-formed plastics, foams, EPE, pearl wool, carpets, non-woven fabrics, automotive interiors, gloves, bags, puzzles, EVA, PAC, PV5, plastic flooring, car mats, seat cushions, soccer balls, sandpaper, polishing wheels, reflective sheets, ground reflective films, shoe uppers, soles, leather, rubber, synthetic fibers, cardboard, nylon, canvas, non-woven fabrics, cotton goods, and other non-metallic materials, using die-cutting to achieve the desired shape.

Notice:

1. We recommend replacing the hydraulic oil within the first year of new machine use. Please choose a major brand.

Do not insert both hands into the cutting area while the machine is running.

3. Absolutely no overloading of machines is permitted.

4. Do not operate the machine under excessive pressure; the safety protection devices of the machine must not be removed.

Friendly Reminder:

Specific machine parameters, configurations, prices, and promotional information are available upon call! Special specifications can be customized as required!

Safety Requirements:

Safety guards are installed around the machine.

2. After an abnormal power outage, the power must be restored and confirmed before the reset button can be pressed to restart the machine for normal operation.

3. The three-color indicator lights (red, yellow, green) operate normally, are easily set, and trigger fault alarms for clear visibility.

4. The hydraulic system features an automatic unload function for overpressure protection.

Technical Features:

Dual hydraulic cylinders, precision four-column automatic balancing linkage mechanism, ensuring uniform cutting depth within the cutting area.

2. Pressure is stable, ensuring no cutting issues or frayed edges during trimming.

3. Precise cutting balance ensures effective reduction in knife mold and cutting plate wear and tear.

4. PLC programmable control, variable frequency adjustable motor automatic feeding mechanism.

Application Scope:

A variety of sheet materials, vacuum packaging single-edged knives, and whole sheet male and female mold cutting operations.

Die cutting suitable for materials such as foam, cardboard, textiles, plastics, leather, rubber, packaging materials, flooring materials, carpets, glass fiber, cork, etc., ideal for cutting operations in various industries.

Performance Description:

1. Dual cylinder and four-column design for even material cutting, ensuring consistent finished products.

2. Intelligent cutting: When the down-pressure machine touches the material, it automatically slows down, extending the lifespan of the die and ensuring even size and thickness of the cut products.

3. The mold cutting is simple, and the adjustment and operation are straightforward.

4. Automation: If the main shaft lacks sufficient lubrication, the machine will automatically lubricate, effectively maintaining mechanical precision and service life.

5. Adjustable stroke for cutting through thick leather effortlessly.

6. Operation is extremely simple and safe, with no mechanical safety hazards, and strict quality control at the factory.

7. Infrared safety light grid, operation is safe and guaranteed.

Application Scope:

Widely used in industries such as felt, packaging, clothing, toys, puzzles, vacuum forming, leather, electronics, silk flowers, and automotive interior parts!

1. Traction Composite Automatic Alignment Correction

2. Drive vacuum吸附，prevents material from being crushed.

3. Double rolls of fiberglass cloth (aluminum foil) material feed, no need to stop the machine for material change

4. Variable speed control, with infinite speed adjustment capability

5. Automatic belt alignment, no need to worry about belt deviation

6. Unique vacuum suction with low noise

7. Semi-cutoff precision die-cutting, easily removes waste material.

High precision, the paper does not break when the glue does.

9. Automatic waste collection available

10. Safety Infrared, Safeguarded Security

11. Switchable direct cutting to specified size, with paper edge for seam finding.

12, PLC computer program control, for more stable operation.

13. The touch screen clearly displays the machine's status and output.

Cautionary Notes:

1. We recommend changing the hydraulic oil once a year for new machines, please choose a major brand.

2. Never insert both hands into the cutting area while the machine is running.

3. Absolutely no overloading of machinery is permitted.

4. Do not operate the machine under excessive pressure.

5. The safety protection devices of the machine must not be removed.

For specific machine parameters, configurations, pricing, and promotional information, please call for details! Special specifications can be customized as requested.

Safety Requirements

Safety guards are installed around the machine.

2. Safety infrared detection with automatic alarm for foreign objects.

3. Manual operation with an emergency reset stop button.

4. Equipped with an isolation transformer for electrical control circuits.

Performance Features:

1. Microcomputer control system with automatic depth adjustment for die-cutting.

2. Multiple sets of mold shapes required for work are memorized for easy access. When changing molds, there's no need to reset the mold again.

3. Dual-station operation allows for setting different die heights and cutting various materials on each side, resulting in high production efficiency.

4. Dynamic cutting repeat accuracy within the overall blanking area: 0.1mm, low equipment operation noise

Applicable Industries:

Automotive interiors, vacuum forming, pearl cotton, foam, luggage, plastic products, leather, etc., for large die-cutting and sheet material industries.