Three-Beam Four-Column High-Tonnage Hydraulic Cutting Machine

Performance Features:

Mechanical transmission structure with good piercing accuracy, high speed, and stability.

2. Molding clamping utilizes electric drive for time and labor-saving operation.

3. User-friendly interface, easy and quick parameter settings, and data storage.

4. High punch cutting accuracy, capable of full cut and semi-cut (paper not severed).

5. Electrically adjustable cutting depth with digital display, allowing for clear visibility of the cutting depth.

6. Available in coil form upon customer's request, with automatic unwinding and winding.

Key Technical Parameters:

Model: ZT-JX-600

Cutting Force: 10T

Workbench Size: 600*400mm (Customizable)

Motor: 5.5 kW

Dimensions: 1400W x 4500L x 1500H mm

Net Weight: 1500 KG

Application and Features:

Used for industrial cutting of soft plastic sheets, leather, fibers, cotton textiles, cardboard, or similar materials with die-cutting dies.

1. Equipped with an automatic oil-lubrication system, it reduces wear and extends service life.

2. Utilizes an electronic delay circuit to control the stroke lower limit, ensuring high precision and improving shoe-making quality. Adjusts the arm's distance from the workbench with a handwheel for simplicity, reliability, and convenience.

Key Technical Parameters:

Safety Requirements:

1. Emergency stop button included

Safety protection station

Electrical unit equipped with an isolation transformer:

The hydraulic system is equipped with an overload relief device.

Infrared safety light grid, automatic shutdown upon foreign object obstruction:

Performance Features:

1. Microcomputer control system with touch screen settings for die depth and upward stroke, enhancing pressure stability and featuring self-monitoring capabilities. Operation is simple and quick. The microcomputer control system can store multiple sets of die shapes according to work requirements, eliminating the need for re-setting when changing dies. 3. Dual-station operation allows for different die heights and material cutting on both sides, doubling or tripling production efficiency.

Application Scope:

This machine is widely used for: heating, cutting, and sealing of plastic honeycomb boards, as well as for heating, cutting, and sealing of automotive soundproofing cotton.

Performance specifications:

1. Dual cylinder configuration with four-column balanced linkage design ensures even material cutting and maintains consistency in finished products.

2. Intelligent operation: When the lower press of the blanking machine touches the material, it automatically slows down the cutting, extending the lifespan of the die and ensuring the products are cut with consistent size and thickness.

3. Die cutting setup is simple, with straightforward adjustment and operation.

4. Automation: If the main spindle lacks sufficient lubrication, the machine will automatically apply it, effectively maintaining precision and extending the machine's lifespan.

Safety Requirements:

1. Infrared safety light grid, operation is safe and guaranteed.

2. Operational, setup, and fault status are indicated by three-color LEDs, allowing for a clear view of the machine's operation.

The entire machine is equipped with safety protection around the perimeter: 3.

Emergency stop button included; pause and reset functionality available. 4

Application Range:

Automotive soundproofing cotton cutting and sealing.

Automotive soundproofing cotton cutting and sealing.

Advantages and Application Scope

Note: In the full cutting operation mode, the effective cutting area of the machine can be lengthened and widened.

Advantages:

Special patent design for positioning mechanism, accuracy ±0.02mm, capable of full and semi-breakdown die cutting, fine adjustment accuracy of 0.01mm.

An independent touch screen interface for easy operation, capable of memorizing 300 different cutting programs.

The machine boasts a high degree of automation, capable of enhancing production efficiency by 3-5 times.

60° HRC precision German-made high hardness wear-resistant steel plate, enhancing full and semi-cutting effects.

Servo motor controlled feeding system, feeding cutting distance adjustable to any length, positioning accuracy +0.01mm.

20mm cutting stroke, 10mm feeding distance, cutting speed up to 75 times per minute

Adjustable center knife holder for efficient replacement of different-sized die knives.

Ring-shaped PET conveyor belt system (or roll-to-roll PET conveyor belt system) (optional).

Scrap Re-winding and Finished Product Collection Equipment (Optional)

PET Belt Cleaning Wheel Assembly, Static Elimination Device, Oil Temperature Cooling Unit. (Options)

Safety cover and safety photoelectric eye.

Application Range:

This machine is specifically designed for continuous semi-cut and full-cut operations of various rolled materials. Suitable for the electronics industry, packaging industry, and other rolled material die-cutting operations. Key technical specifications:

Performance Features:

Microelectronics, brain control system, knife die depth setting and rising stroke, all controlled via touch screen, enhancing pressure stability, with self-monitoring capabilities, and easy and quick operation. 1

2. The microcomputer control system can store multiple sets of die shapes for different work requirements, so there's no need to reset the die shape when changing dies.

3. Dual-station operation allows for setting different die heights and cutting various materials on each side, boosting production efficiency by 2-3 times.

4. Dynamic cutting repeat accuracy within the overall blanking area: ±0.1mm, low equipment operation noise

5. The cutting work area is equipped with a safety light grid, meets CE safety standards, and ensures safe operation.

6. Centralized automatic lubrication system, eliminating concerns of mechanical damage due to human error in oiling. External oil route system with a water cooler for adequate heat dissipation, effectively maintaining cutting force, ensuring the machine's long-lasting durability.

7. Automatic capture saves time and effort, improving efficiency by over 50%. Performance specification:

1. Dual cylinder setup with four-column balanced linkage design for even material cutting, ensuring consistent finished products.

2. Intelligent operation: When the blanking machine presses down, it automatically slows down upon contact with the material, extending the life of the die and ensuring uniform size and thickness of the cut products.

3. The die cutting setup is simple, and the adjustment operations are straightforward.

4. Automation: If the main shaft lacks sufficient lubrication, the machine will automatically lubricate, effectively maintaining mechanical accuracy and service life.

5. Adjustable stroke for cutting through thick leather effortlessly.

6. Operation is extremely simple and safe, free from mechanical safety hazards, and rigorously inspected before shipment.

7. Bilateral automatic feeding increases efficiency by over 80%.

8. Infrared safety light grid, operation is safe and guaranteed.

Applicable Industries:

The machine is widely used in industries such as felt, packaging, apparel, toys, puzzles, vacuum-formed plastics, leather, electronics, silk flowers, automotive interior parts, pearl cotton, foam, luggage, plastic products, and more, covering large-scale die-cutting and sheet material sectors.

Main Technical Parameters:

Machine Features:

1. Easy to operate and labor-saving, with fewer malfunctions, intelligent cutting force control, and a wide cutting area.

2. Constructed from pure steel, the body is robust and durable.

3. Knife mold and cutting stroke adjustment is simple

4. Equipped with dual hydraulic cylinders, ultra-high power, and low noise.

5. Equipped with an automatic feeding device to enhance the efficiency of industrial product production.

6. Infrared and emergency braking system, guaranteed safety.

Application Scope:

Widely used in: automotive interiors, touch products, pharmaceuticals, vacuum forming, packaging, EPE foam, sponge, electronics, and other non-metallic materials for cutting.

Performance Features:

1. Multi-layer blanking capability, effectively enhancing work efficiency and reducing manual labor.

2. Machines over 30 tons feature dual hydraulic cylinders and dual rods, while those over 150 tons have a four-cylinder and six-column structure. The dual rods automatically balance, are durable, and have a service life of over 10 years.

3. Equipped with an automatic lubrication system, no manual labor is required to add lubricant, effectively improving the precision of the blanking process.

4. Equipped with infrared photoelectric safety protection devices (safety light grid) and emergency braking system, ensuring safer operation.

5. Simple and powerful operation, minimal faults, ultra-high piercing force (varies with tonnage), wide cutting area

6. Two-stage pressure system: The upper working plate is pressed down to the cutting blade, then transitions to a flexible cut, ensuring there is no size error between the layers of the material.

7. The main shaft is equipped with a central automatic circulating lubrication system, eliminating the risk of mechanical damage due to human error in oiling, thereby enhancing the durability of the machine.

8. Unique setting construction, combined with cutting blade and cutting height, makes mid-range adjustment simple and accurate.

9. Equipped with dual hydraulic cylinders, superpowerful, low noise,

10. Configurable automatic feeding device to enhance the production efficiency of industrial products

Applicable Industries:

This machine is suitable for cutting single or multi-layer sheet materials and rolls of various non-metallic materials, such as thermoformed, sponge, EPE, pearl felt, carpet, non-woven fabric, automotive interiors, gloves, bags, puzzles, EVA, PAC, PV5, plastic flooring, car mats, car seat cushions, soccer balls, sandpaper, polishing wheels, mirror sheets, ground light film, shoe uppers, soles, leather, rubber, synthetic fibers, cardboard, nylon, canvas, non-woven fabric, cotton fabrics, and other non-metallic materials into the desired shape using die-cutting tools.

Please note:

1. We recommend replacing the hydraulic oil within one year of new machine use. Please choose a major brand.

2. Absolutely no hands are allowed to be inserted into the cutting area while the machine is in operation.

3. Absolutely no overloading of machinery is permitted.

4. Do not exceed the machine's pressure limits; do not remove the machine's safety protection devices.

Friendly Reminder:

For specific machine parameters, configurations, prices, and promotional information, please call for details! Special specifications can be customized upon request.

Safety Requirements:

Safety guards are installed around the machine.

2. After an abnormal power outage, the power must be restored and confirmed before the reset button is pressed to restart the machine for normal operation.

3. Three-color indicator lights (red, yellow, green) operate normally, are set, and trigger fault alarms, all clear at a glance.

4. The hydraulic system features an automatic unload function for overpressure protection.

Technical Features:

Dual hydraulic cylinders, precision four-column automatic balancing linkage mechanism, ensuring uniform cutting depth within the cutting area.

2. Pressure is stable; no issues with cutting through or frayed edges during trimming.

3. Precision in cutting balance ensures effective reduction of knife mold and cutting plate wear.

4. PLC programmable control, variable-frequency adjustable motor automatic feeding mechanism

Application Scope:

A variety of sheet materials, vacuum packaging single-edged and whole piece male-female mold cutting operations.

Die cutting suitable for materials such as foam, cardboard, textiles, plastics, leather, rubber, packaging materials, flooring materials, carpets, glass fiber, cork, etc., ideal for cutting operations in various industries.

Performance Description:

1. Dual hydraulic cylinders and four-column design ensure even material cutting, maintaining consistent finished products.

2. Intelligent operation: When the material is touched by the lower blade during feeding, it automatically slows down, extending the lifespan of the die cutter and ensuring uniform size and thickness of the cut products.

3. The die setup is simple, and the adjustment operation is straightforward.

4. Automation: If the main spindle lacks sufficient lubrication, the machine will automatically oil itself, effectively maintaining mechanical accuracy and lifespan.

5. Adjustable stroke for cutting through thick leather.

6. Operation is extremely simple and safe, free from mechanical safety hazards, and strictly inspected before shipment.

7. Infrared safety light grid, operation is safe and guaranteed.

Application Scope:

Widely used in industries such as felt, packaging, apparel, toys, jigsaw puzzles, vacuum forming, leather, electronics, silk flowers, and automotive interior parts!

1. Traction composite automatic alignment correction

2. Transmission vacuum吸附, to prevent material deformation

3. Unwind dual rolls of glass fiber cloth (aluminum foil); material change without downtime required.

4. Variable speed, with infinite speed adjustment capability

5. Automatic belt alignment, no need to worry about belt slippage

6. Unique vacuum adsorption with low noise

7. Semi-cutoff precision die-cutting, easily removes waste material.

8. High precision, paper doesn't break when the glue does.

9. Automatic scrap collection available

10. Safety Infrared - Secure and Assured

11. Switchable for direct cutting to specified size; leave paper edge for seam cutting

PLC computer program control, for more stable operation.

13. The touch screen allows for a clear view of the machine's status and output.

Cautionary Notes:

1. We recommend changing the hydraulic oil for new machines within one year; please opt for a well-known brand.

2. Do not insert both hands into the cutting area while the machine is operating.

3. Absolutely no overloading of machines is permitted.

4. Do not operate the machine at excessive pressure.

5. The safety protection devices of the machine must not be removed.

For specific parameters, configurations, pricing, and promotional information, please call for details! Special specifications can be customized upon request.

Safety Requirements

Safety guards are installed around the machine.

2. Safety infrared detection with automatic alarm for foreign objects.

3. Hand-operated, with an emergency reset stop button.

4. Electrical control circuit equipped with an isolation transformer.

Performance Features:

1. Microcomputer control system with automatic depth adjustment for die cutting.

2. Multiple memory storage for the required die shape, so no need to re-set the die when changing it.

3. Dual-station operation allows for setting different die heights and cutting various materials on each side, resulting in high production efficiency.

4. Dynamic cutting repeat accuracy within the overall blanking area: 0.1mm, low equipment operating noise

Applicable Industries:

Automotive interiors, vacuum forming, pearl cotton, foam, luggage, plastic products industry, leather, etc., large-format die-cutting, sheet material industries.