Butyl rubber | Butyl rubber tape dedicated production line

Performance Features:

1. Mechanical transmission structure with good cutting accuracy, high speed, and stability.

2. Mold clamping utilizes electric drive for time and effort saving.

3. User-friendly interface, easy and quick parameter setting and data storage.

4. High punch cutting accuracy, capable of full cutting, and semi-cutting (paper not broken).

5. Electrically adjustable cutting depth with digital display, allowing for clear visibility of the cutting depth.

6. Available in coil form upon customer request, with automatic unwinding and rewinding.

Key Technical Parameters:

Model: ZT-JX-600

Cutting Force: 10T

Workbench Size: 600*400mm (Customizable)

Motor: 5.5 kW

Dimensions: 1400W x 4500L x 1500H mm

Net Weight: 1500 kg

Usage and Features:

Used for industrial cutting of soft plastic sheets, leather, fibers, cotton textiles, cardboard, or similar materials using die-cutting dies.

1. Equipped with an automatic oil-lubrication system, it reduces wear and extends service life.

2. Utilizes an electronic delay circuit to control the stroke lower limit, ensuring high precision and improving shoe quality. Adjusts the arm distance from the workbench height using a handwheel, simple, reliable, and convenient.

Key Technical Parameters

Safety Requirements:

1. Emergency stop button included:

Safety protection equipment

Electrical equipment with an isolation transformer:

The hydraulic system is equipped with an overpressure relief device.

Infrared safety light grid, automatic shutdown on foreign object obstruction:

Performance Features:

1. Microcomputer control system with touch screen for die depth setting and upward stroke, enhancing pressure stability and featuring self-monitoring capabilities. Operation is simple and quick. The microcomputer control system can store multiple sets of die shapes as needed for work, allowing for easy die change without re-setting. 3. Dual-station operation, with adjustable die heights and material cutting on both sides, doubling or tripling production efficiency.

Application Scope:

This unit is widely used for: heating, cutting, and sealing of plastic honeycomb boards; heating, cutting, and sealing of automotive sound insulation cotton.

Performance Description:

1. Dual cylinder setup with four-column balanced linkage design, ensuring even material cutting and consistent finished products.

2. Intelligent cutting: When the blanking machine presses down and touches the material, it automatically slows down, extending the lifespan of the die cutter and ensuring the cut products are uniform in size and thickness.

3. The mold setup is simple, and the adjustment operation is straightforward.

4. Automation: If the main spindle is not sufficiently lubricated, the machine will automatically lubricate itself, effectively maintaining the mechanical accuracy and service life.

Safety Requirements:

1. Infrared safety light grid, operation is safe and secure.

2. Operational, set, and fault corresponding three-color indicator lights, the machine's running status is clear at a glance.

The entire machine is equipped with safety protection devices: 3.

Emergency stop button included; can pause and reset. 4

Application Scope:

Automotive soundproofing cotton cutting and sealing.

Automotive soundproofing cotton cutting and sealing.

Advantages and Application Scope

Note: In the full cutting operation mode, the effective cutting area of the machine can be extended and widened.

Advantages:

Special patent design of the cutting positioning mechanism, accuracy ±0.02mm, capable of full and semi-cut die-cutting, with fine-tuning accuracy of 0.01mm.

An independent touch screen interface, easy to operate, and capable of memorizing 300 different cutting programs.

The machine boasts a high level of automation, which can increase production efficiency by 3-5 times.

HRC 60° precision German-made high-hardness wear-resistant steel plate, enhancing full and semi-cutting effects.

Servo motor-controlled feeding system with adjustable feeding cutting distance and positioning accuracy of +0.01mm.

20mm cutting stroke, 10mm feeding distance, cutting speed up to 75 times per minute

Adjustable center knife holder for efficient replacement of different-sized die knives.

Ring-shaped PET belt conveyor system (or roll-to-roll PET belt conveyor system). (Options)

Scrap Re-winding and Finished Product Collection Equipment (Optional)

PET Belt Cleaning Wheel Assembly, Static Elimination Device, Oil Temperature Cooling Equipment. (Options)

Safety cover and safety photo-eye.

Application Range:

This machine is specifically designed for continuous semi-cutting and full-cutting operations of various rolled materials. Suitable for the electronics industry, packaging industry, and other rolled material die-cutting operations.

Primary Technical Parameters:

Performance Features:

Microelectronics, brain control system, knife die depth setting and ascending stroke are all controlled via touch on the screen, enhancing pressure stability, and featuring self-monitoring capabilities. Simple and quick operation. 1

2. The microcomputer control system can store multiple sets of mold shapes as needed for the work process. When changing molds, there's no need to reset the mold settings again.

3. Dual-station operation, allowing different die heights and material cuts on each side, enhancing production efficiency by 2-3 times.

4. Dynamic cutting repeatability within the overall blanking area: ±0.1mm, low equipment operation noise

5. The cutting work area is protected by a safety light grid, adhering to CE safety standards, ensuring safe operation.

6. Central automatic lubrication system, eliminating concerns of mechanical damage due to human error in oiling. The oil circuit system is externally mounted, equipped with a water cooler for ample heat dissipation, effectively maintaining the shearing force, ensuring the machine's long-lasting durability.

7. Auto-capture saves time and effort, boosting efficiency by over 50%. Performance specification:

1. Dual cylinder setup with a four-column balanced linkage design ensures even material cutting, maintaining consistency in finished products.

2. Intelligent operation: The cutting machine automatically slows down when it touches the material during feeding, extending the lifespan of the die and ensuring uniform size and thickness of the cut products.

3. Simple mold installation and easy adjustment operation.

4. Automation: When the main shaft's lubrication is insufficient, the machine will automatically lubricate, effectively maintaining mechanical precision and service life.

5. Adjustable stroke for cutting through thick leather without issue.

6. Operation is extremely simple and safe; free from mechanical safety hazards, with rigorous quality control at the factory.

7. Bilateral automatic feeding increases efficiency by over 80%.

8. Infrared safety light grid, operation is safe and guaranteed.

Applicable Industries:

This machine is widely used in industries such as felt, packaging, apparel, toys, puzzles, vacuum-formed plastics, leather, electronics, silk flowers, automotive interior parts, polyfoam, sponge, luggage, plastic products, and more, for large-scale die cutting and sheet material industries.

Main Technical Parameters:

Machine Features:

1. Simple and labor-saving operation, with minimal malfunctions, intelligent cutting force control, and wide cutting area.

2. Constructed entirely of solid steel, robust and durable.

3. Knife mold and cutting stroke adjustment is simple

4. Equipped with dual hydraulic cylinders, ultra-high power, and low noise.

5. Equipped with an automatic feeding device to enhance the production efficiency of industrial products.

6. Infrared and emergency braking system, safety guaranteed.

Application Scope:

Widely used in: automotive interiors, touch products, pharmaceuticals, vacuum forming, packaging, pearl cotton, foam, electronics, and other non-metallic materials for cutting.

Performance Features:

1. Multi-layer punching capability, effectively enhancing work efficiency and reducing manual labor.

2. Machines over 30 tons feature dual hydraulic cylinders and double link arms; above 150 tons, it's a four-cylinder and six-column structure, with automatic balance of the double link arms for long-term use, with a basic lifespan of over 10 years.

3. Equipped with an automatic lubrication system, no labor is required to add lubricant, effectively improving the precision of the punching.

4. Equipped with infrared photoelectric safety protection devices (safety light grids) and an emergency brake, making operation safer.

5. Simple to operate and powerful, with minimal malfunctions and ultra-high shearing force (varies with tonnage), wide cutting area.

6. Two-stage pressure: the upper working plate is pressed down to the cutting blade, then transitions to a flexible cut, ensuring there is no size error between the layers of the material.

7. The main shaft features a central automatic recirculating lubrication system, eliminating the risk of mechanical damage due to human error in oiling, thereby enhancing the durability of the machine.

8. Unique setting structure, paired with cutting blade and cutting height, allows for simple and accurate mid-range adjustments.

9. Equipped with dual hydraulic cylinders, super strong power, low noise,

10. Configurable automatic feeding device to enhance the efficiency of industrial product production

Applicable Industries:

This machine is suitable for cutting various single or multi-layer sheet materials and rolls, including thermoformed, sponge, EPE, pearl felt, carpet, non-woven fabric, automotive interiors, gloves, bags, puzzles, EVA, PAC, PV5, plastic flooring, car mats, car seat cushions, footballs, sandpaper, polishing wheels, single light film, ground light film, shoe uppers, soles, leather, rubber, synthetic fibers, cardboard, nylon, canvas, non-woven fabric, cotton fabrics, and various non-metallic materials into the desired shapes using die-cutting tools.

Please note:

1. We recommend changing the hydraulic oil for new machines within the first year of use. Please opt for a major brand.

Do not insert both hands into the cutting area while the machine is running.

3. Absolutely no overloading of machinery is permitted.

4. Do not operate the machine under excessive pressure; the safety protection devices of the machine must not be removed.

Friendly Reminder:

For specific machine parameters, configurations, pricing, and promotional information, please call for details! Special specifications can be customized as requested.

Safety Requirements:

Safety guards are installed around the machine.

2. After an abnormal power outage, the power must be restored and confirmed before restarting the machine by pressing the reset button to operate normally.

3. Three-color indicator lights (red, yellow, green) operate normally, are easily adjustable, and feature a clear fault alarm for at-a-glance convenience.

4. The hydraulic system features an over-pressure protection with automatic unload function.

Technical Features:

Dual hydraulic cylinders, precision four-column automatic balancing linkage mechanism, ensuring uniform cutting depth within the cutting area.

2. Pressure is stable, ensuring no issues with cutting through materials or frayed edges during trimming.

3. Precision in cutting balance ensures effective reduction in the wear and tear of dies and cutting plates.

4. PLC programmable control, variable-frequency adjustable motor automatic feeding mechanism

Application Scope:

Various sheet materials, vacuum packaging single-edged knives, and whole piece male and female mold cutting operations.

Suitable for die-cutting of materials such as foam, cardboard, textiles, plastics, leather, rubber, packaging materials, flooring materials, carpets, glass fiber, cork, etc., ideal for cutting operations in various industries.

Performance Description:

1. Dual cylinder and four-column design for even material cutting, ensuring consistent finished products.

2. Intelligent operation: When the blanking machine presses down, it automatically slows down upon contact with the material, extending the life of the die cutter and ensuring uniform size and thickness of the cut products.

3. The die setup is simple, and the debugging operation is straightforward.

4. Automation: If the main spindle lacks sufficient lubrication, the machine will automatically oil it, effectively maintaining mechanical precision and extending its service life.

5. Adjustable stroke for cutting through thick leather without issue.

6. Operation is extremely simple and safe, with no mechanical safety hazards, and strict quality control at the factory.

7. Infrared safety light grid, operation is safe and guaranteed.

Application Scope:

Widely used in industries such as felt, packaging, apparel, toys, puzzles, vacuum forming, leather, electronics, silk flowers, and automotive interiors!

1. Traction Composite Automatic Bias Correction and Alignment

2. Transmission vacuum adsorption, preventing material deformation

3. Double-roll glass fiber cloth (aluminum foil) material change, no downtime required for material change

4. Infinite speed control, variable speed with seamless infinite adjustment

5. Automatic belt alignment, no need to worry about belt slippage

6. Unique vacuum suction with low noise

7. Semi-cut precision die-cutting, easily remove waste material.

8. High precision, the paper doesn't break when the glue does.

9. Available with automatic waste collection

10. Safety Infrared, Ensured Security

11. Switchable for direct size cutting, with paper edge for seam cutting

12. PLC computer program control for enhanced stability.

13. The touchscreen allows for a clear view of the machine's status and production output.

Cautionary Notes:

1. We recommend changing the hydraulic oil within the first year of the new machine's use. Please opt for a well-known brand.

2. Absolutely no hands allowed in the cutting area while the machine is running.

3. Absolutely no overloading of machines is permitted.

4. Do not operate the machine at excessive pressure.

5. The safety protection devices of the machine must not be removed.

Specific machine parameters, configurations, prices, and promotional information are available upon phone inquiry! Special specifications can be customized as required.

Safety Requirements

Safety guards are equipped around the machine.

2. Safety infrared detection with automatic alarm for foreign objects.

3. Hand-operated with an emergency reset stop button.

4. Equipped with an isolation transformer for electrical control circuits.

Performance Features:

1. Microcomputer control system with automatic adjustment of die cutting depth.

2. Multi-group memory storage for the required die shapes is available, allowing for effortless die change without the need to re-set the die.

3. Dual-workstation operation, with adjustable die heights on both sides for cutting different materials, ensuring high production efficiency.

4. Dynamic cutting repeat accuracy within the overall blanking area: 0.1mm, low equipment operation noise.

Applicable Industries:

Automotive interiors, vacuum forming, pearl cotton, foam, luggage, plastic products, leather, and large-format die-cutting, sheet material industries.