ZT-Q Automotive Damper Plate Automatic Cutting Machine

Performance Features:

1. Mechanical transmission structure with good cutting precision, high speed, and stability.

2. Molding clamping utilizes electric drive, saving time and effort.

3. User-friendly interface, easy and quick to set parameters and store data.

4. High shearing accuracy, capable of full cut, and semi-cut (paper not broken)

5. Electrically adjustable cutting depth with digital display, allowing for clear visibility of the cutting depth

6. Available in coil form to meet customer requirements, featuring automatic unwinding and rewinding.

Key Technical Parameters:

Model: ZT-JX-600

Cutting Force: 10T

Workbench Size: 600*400mm (Customizable)

Motor: 5.5 kW

Dimensions: 1400W x 4500L x 1500H mm

Net Weight: 1500 kg

Purpose and Features:

Used for industrial cutting of soft plastic sheets, leather, fibers, cotton textiles, cardboard, or similar materials with die-cutting dies.

1. Equipped with an automatic oil-lubrication system, reducing wear and extending service life.

2. Utilizes an electronic timing circuit to control the stroke lower limit, ensuring high precision and improving shoe quality. Adjusts the arm distance from the workbench height using a handwheel for simplicity, reliability, and convenience.

Main Technical Parameters:

Safety Requirements:

1. Emergency stop button included

Safety protection fixture

Electrical equipped with isolation transformer:

The hydraulic system is equipped with an overload relief device.

Infrared safety light grid, automatic shutdown upon foreign object obstruction:

Performance Features:

1. Microcomputer control system with screen touch for die depth setting and upward stroke, enhancing pressure stability and featuring self-monitoring capabilities. Operation is simple and quick. The microcomputer control system can store multiple sets of die shapes for different work requirements, eliminating the need for re-setting when changing dies. 3. Dual-station operation allows setting different die heights and cutting various materials on both sides, doubling or tripling production efficiency.

Application Scope:

This machine is widely used for: heating, cutting, and sealing of plastic honeycomb boards, as well as for heating, cutting, and sealing of automotive soundproofing cotton.

Performance Description:

1. Dual cylinder setup with four-column balanced linkage design ensures even material cutting and consistent finished products.

2. Intelligent operation: When the material is pressed down by the uncoiler, it automatically slows down the cutting, extending the lifespan of the die-cutting mold and ensuring uniform size and thickness of the cut products.

3. Die cutting setup is simple, and the adjustment operation is straightforward.

4. Automation: If the main shaft lacks sufficient lubrication, the machine will automatically lubricate, effectively maintaining mechanical accuracy and service life.

Safety Requirements:

Infrared safety light grid, operation is safe and secure.

2. Work, set, and fault correspond to three-color indicator lights, machine operation status is clearly visible.

The entire machine is equipped with safety protection around the perimeter: 3.

Emergency stop button available for pause and reset. 4

Application Scope:

Automotive soundproofing cotton cutting and sealing.

Automotive soundproofing cotton cutting and edging.

Advantages and Application Scope

Note: In the full cutting operation mode, the effective cutting area of the machine can be extended and widened.

Advantages:

Special patent design for cutting positioning mechanism, accuracy ±0.02mm, capable of full and semi-cut die-cutting, with fine adjustment accuracy of 0.01mm.

An independent touch screen interface for easy operation, capable of memorizing 300 different cutting programs.

The machine boasts a high degree of automation, capable of increasing production efficiency by 3-5 times.

HRC 60° precision German-made high-hardness wear-resistant steel plate, enhancing full and semi-cutting effects.

Servo motor-controlled feeding system with adjustable feeding cutting distance and positioning accuracy of +0.01mm.

20mm cutting stroke, 10mm feeding distance, the cutting speed can reach up to 75 times per minute.

Adjustable center knife holder for efficient replacement of different size dies.

Ring-shaped PET conveyor belt system (or roll-to-roll PET conveyor belt system) (options)

Scrap Rewinding and Finished Product Collection Unit (Optional)

PET Belt Cleaning Wheel Assembly, Static Elimination Device, Oil Temperature Cooling Unit. (Options)

Safety cover and safety photo eye.

Application Range:

This machine is specifically designed for the semi-cut and full-cut continuous operations of various rolled materials. It is suitable for the electronics industry, packaging industry, and other rolled material die-cutting operations.

Main Technical Parameters:

Performance Features:

Microelectronics, brain control systems, die depth setting and ascending stroke, all controlled via touch screen, enhancing pressure stability, with self-monitoring capabilities, and simple, quick operation. 1

2. The microcomputer control system can store multiple sets of mold shapes for the required operations, allowing for mold change without the need for reprogramming.

3. Dual-workstation operation, with adjustable die heights and cutting capabilities for different materials on each side, enhancing production efficiency by 2-3 times.

4. Dynamic shearing repeatability within the overall blanking area: ±0.1mm, low equipment operation noise

5. The cutting work area is protected by a safety light grid, meets CE safety standards, and is safe to operate.

6. Central automatic lubrication system, eliminating concerns about machine part damage due to human error in oiling. External oil circuit system, equipped with a water cooler for sufficient heat dissipation, effectively maintains the shearing force, ensuring the entire machine is durable and long-lasting.

7. Automated data extraction saves time and effort, increasing efficiency by over 50%. Performance Description:

1. Dual cylinder setup with four-column balanced linkage design ensures even material cutting, maintaining consistent finished products.

2. Intelligent operation: The cutting machine automatically slows down when it touches the material during lower pressure, extending the life of the die and ensuring even sizes and thicknesses of the cut products.

3. The die cutting setup is simple, and the operation is easy to adjust.

4. Automation: If the main shaft lacks sufficient lubrication, the machine will automatically lubricate, effectively maintaining mechanical precision and service life.

5. Adjustable stroke, capable of cutting through thick leather effortlessly.

6. Operation is extremely simple and safe, with no mechanical safety hazards, and strict quality control at the factory.

7. Bilateral automatic feeding increases efficiency by over 80%.

8. Infrared safety light grid, operation is safe and guaranteed.

Applicable Industries:

This machine is widely used in industries such as felt, packaging, clothing, toys, puzzles, vacuum-formed plastics, leather, electronics, silk flowers, automotive interior parts, pearl cotton, foam, luggage, plastic products, and more, encompassing large-scale die-cutting and sheet material sectors.

Key Technical Parameters:

Machine Features:

1. Simple and labor-saving operation, with minimal malfunctions, intelligent control of cutting force, and wide cutting area.

2. Crafted from pure steel, the body is sturdy and durable.

3. Die cutting and trimming stroke adjustment is simple

4. Equipped with dual hydraulic cylinders, ultra-high power, and low noise.

5. Equipped with an automatic feeding device to enhance the production efficiency of industrial products.

6. Infrared and emergency braking system, safety guaranteed.

Application Range:

Widely used in: automotive interiors, touch products, pharmaceuticals, vacuum forming, packaging, EPE foam, sponge, electronics, and other non-metallic materials for cutting.

Performance Features:

1. Multi-layer blanking capability, effectively enhancing work efficiency and reducing manual labor.

2. Machines over 30 tons are equipped with dual hydraulic cylinders and double rods, while those over 150 tons feature a four-cylinder and six-column structure. The double rods automatically balance for long-term use, with a basic lifespan of over 10 years.

3. Equipped with an automatic lubrication system, no labor is required to add lubricant, effectively improving the precision of the blanking process.

4. The machine is equipped with an infrared photoelectric safety protection device (safety light grid) and an emergency braking system for safer operation.

5. Simple to operate and robust, with minimal malfunctions and ultra-high shearing force (variable with tonnage) and a wide cutting area.

6. Double-stage pressing: Lower the upper work plate to the cutting blade for flexible cutting when the material is pressed, ensuring there is no size error between the layers of the cut material.

7. The main shaft is equipped with a central automatic circulating lubrication system, eliminating the risk of damage due to human error in oiling, thereby enhancing the machine's durability.

8. Unique setting construction, paired with cutting blade and cutting height, allows for simple and precise mid-range adjustments.

9. Equipped with dual hydraulic cylinders, ultra-high power, low noise.

10. Configurable automatic feeding device to enhance the production efficiency of industrial products

Applicable Industries:

This machine is suitable for cutting single or multi-layer sheets and rolls of materials such as vacuum-formed plastics, sponge, EPE, pearl felt, carpet, non-woven fabric, automotive interiors, gloves, bags, puzzles, EVA, PAC, PV5, plastic flooring, car mats, car seat cushions, soccer balls, sandpaper, polishing wheels, clear film, ground film, shoe uppers, soles, leather, rubber, synthetic fibers, cardboard, nylon, canvas, non-woven fabrics, cotton goods, and various non-metallic materials into desired shapes using die-cutting tools.

Note:

1. We recommend replacing the hydraulic oil with a major brand within one year of the new machine's use.

2. Absolutely no hands are allowed to be inserted into the cutting area while the machine is running.

3. Absolutely no overloading of machinery is permitted.

4. Do not operate the machine at excessive pressure; the safety protection devices of the machine must not be removed.

Friendly Reminder:

Specific machine parameters, configurations, prices, and discount information are available upon phone inquiry! Special specifications can be customized as required.

Safety Requirements:

Safety guards are installed around the machine.

2. After an abnormal power outage, the power must be restored and confirmed before the reset button can be pressed to restart the machine normally.

3. The three-color indicator lights (red, yellow, green) operate normally, are easily set, and provide fault alarms for clear visibility.

4. The hydraulic system features an over-pressure protection with automatic unload function.

Technical Features:

Dual hydraulic cylinders, precision four-column automatic balancing linkage mechanism, ensuring uniform cutting depth within the cutting area.

2. Pressure is stable; no cutting issues or frayed edges during cutting.

3. Precise cutting balance ensures effective reduction of knife die and cutting board wear and tear.

4. PLC programmable control, variable frequency adjustable motor automatic feeding mechanism.

Application Range:

A variety of sheet materials, vacuum packaging single-edged knives, and whole piece male and female mold cutting operations.

Suitable for die-cutting materials such as foam, cardboard, textiles, plastics, leather, rubber, packaging materials, flooring materials, carpets, glass fiber, cork, and more, ideal for cutting operations across various industries.

Performance Specifications:

1. Dual cylinder and four-column design for even material cutting, ensuring consistent finished products.

2. Intelligent operation: When the material is pressed down by the cutting machine, it automatically slows down the cutting speed, extending the lifespan of the die cutting tool and ensuring uniform size and thickness of the cut products.

3. The mold setup is simple, and the adjustment operations are straightforward.

4. Automation: When the main shaft lubrication is insufficient, the machine will automatically lubricate, effectively maintaining mechanical accuracy and service life.

5. Adjustable stroke for cutting through thick leather.

6. Operation is extremely simple and safe, free of mechanical safety hazards, and strictly inspected prior to shipment.

7. Infrared safety light grid, operation is safe and guaranteed.

Application Scope:

Widely used in industries such as felt, packaging, apparel, toys, puzzles, vacuum forming, leather, electronics, silk flowers, and automotive interior parts!

1. Traction composite automatic alignment correction

2. Transmission vacuum suction, preventing material deformation

3. Double roll glass fiber cloth (aluminum foil) unloading, material change without downtime

4. Infinite speed control, variable frequency infinite adjustment

5. Automatic belt alignment, no need to worry about the belt slipping

6. Unique vacuum adsorption with low noise

7. Die-cut semi-break accuracy, easily removes waste material.

High precision, paper doesn't break while glue does.

9. Available with automatic waste collection

10. Safe Infrared Line - Secure and Assured

11. Switchable for direct cutting to specified dimensions; optional with paper edge for seam cutting

PLC computer program control, for more stable operation.

13. The touch screen clearly displays the machine's status and yield.

Cautionary Notes:

1. We recommend changing the hydraulic oil for new machines within one year; please choose a well-known brand.

Do not insert both hands into the cutting area while the machine is running.

3. Absolutely no overloading of machinery is permitted.

4. Do not operate the machine under excessive pressure.

5. The safety protection device of the machine must not be removed.

For specific machine parameters, configurations, prices, and promotional information, please call for details! Special specifications can be customized as required.

Safety Requirements

Safety guards are equipped around the machine.

2. Safety infrared detection with automatic alarm for foreign objects.

3. Manual operation with an emergency reset stop button.

4. Equipped with an isolation transformer for electrical control circuits.

Performance Features:

Microcomputer control system with automatic depth adjustment for die cutting.

2. Memory stores multiple die shapes required for work, so there's no need to reset the die when changing it.

3. Dual-station operation, allowing for different die heights and material cuts on each side, resulting in high production efficiency.

4. Dynamic cutting repeat accuracy within the overall blanking area: 0.1mm, low equipment operation noise

Industry Applicable:

Automotive interiors, vacuum forming, polyurethane foam, sponge, luggage, plastic products, leather, and large knife dies, sheet material industries.