High-precision Die Cutting Machine - Mechanical Cutting Machine

Performance Features:

1. Mechanical transmission structure with good cutting accuracy, high speed, and stability.

2. Molding clamping utilizes electric drive for time and labor-saving.

3. User-friendly interface, easy and quick parameter setting and data storage.

4. High shearing accuracy, capable of full cut, and semi-cut (paper unbroken).

5. Electrically adjustable cutting depth with digital display, allowing for clear visibility of the cutting depth.

6. Available in coil form to meet customer requirements, with automatic unwinding and rewinding.

Key Technical Specifications:

Model: ZT-JX-600

Cutting Force: 10T

Workbench Size: 600*400mm (Customizable)

Motor: 5.5 kW

Dimensions: 1400W x 4500L x 1500H mm

Net Weight: 1500 KG

Application and Features:

Used for industrial cutting of soft plastic sheets, leather, fibers, cotton textiles, cardboard, or similar materials with die cutters.

1. Equipped with an automatic oil lubrication system to minimize wear and extend service life.

2. Employed with an electronic timing circuit to control the stroke limit, it offers high precision and improves shoe-making quality. The handwheel is used to adjust the arm's distance from the workbench, making it simple, reliable, and convenient.

Key Technical Parameters:

Safety Requirements:

1. Emergency stop button included:

Safety protection device

Electrical installation with isolation transformer:

Hydraulic system equipped with an overpressure relief device.

Infrared safety light grid, automatic shutdown upon foreign object obstruction:

Performance Features:

1. Microcomputer control system with screen touch for die depth setting and rising stroke, enhancing pressure stability and featuring self-monitoring capabilities. Operation is simple and quick. The microcomputer control system can store multiple sets of die shapes as needed for work, allowing for easy die change without re-setting. 3. Dual-station operation with adjustable die heights and material cutting on both sides, boosting production efficiency by 2-3 times.

Application Scope:

Widely used for: heating, cutting, and sealing of plastic honeycomb boards, and heating, cutting, and sealing of automotive soundproofing cotton.

Performance specifications:

1. Dual cylinder setup with a four-column balanced lever design for even material cutting, ensuring consistent finished products.

2. Intelligent cutting: When the material is touched by the down pressure of the material feeding machine, it automatically slows down, extending the life of the die cutter and ensuring uniform size and thickness of the cut products.

3. Die cutting setup is simple, and operation tuning is straightforward.

4. Automation: If the main shaft lacks sufficient lubrication, the machine will automatically lubricate, effectively maintaining mechanical precision and service life.

Safety Requirements:

Infrared safety light grid, operation is safe and guaranteed.

2. Operation, setup, and fault corresponding three-color indicator lights make the machine's operation status clear at a glance.

The entire unit is equipped with safety protection around the perimeter: 3.

Emergency stop button available for pause and reset. 4

Application Scope:

Automotive soundproofing cotton cutting and sealing.

Automotive soundproofing cotton cutting and sealing.

Advantages and Application Scope

Note: In the full cutting operation mode, the effective cutting area of the machine can be extended and widened.

Advantages:

Special patent design for cutting positioning mechanism, accuracy ±0.02mm, capable of full and semi-cut die-cutting, with fine adjustment accuracy of 0.01mm.

An independent touch screen interface, easy to operate, and capable of memorizing 300 different cutting programs.

This machine boasts a high degree of automation, capable of increasing production efficiency by 3-5 times.

HRC 60° precision German-made high-hardness wear-resistant steel plate, enhancing full and semi-cutting effects.

Servo motor controlled feeding system with adjustable feeding cutting distance and positioning accuracy of +0.01mm.

20mm cutting stroke, 10mm feeding distance, cutting speed up to 75 times per minute

Adjustable center knife holder for efficient change of different-sized die knives.

Ring-shaped PET conveyor belt system (or roll-to-roll PET conveyor belt system) (optional).

Scrap Re-winding and Finished Product Collection Equipment (Optional)

PET Belt Cleaning Wheel Assembly, Static Elimination Device, Oil Temperature Cooling Unit. (Options)

Safety cover and safety photoelectric eye.

Application Scope:

This machine is specifically designed for continuous semi-cutting and full-cutting of various rolled materials. Suitable for the electronics industry, packaging industry, and other die-cutting operations for rolled materials.

Key Technical Specifications:

Performance Features:

Microelectronics, brain control system, die depth setting and rising stroke, all controlled via touch screen, enhancing pressure stability, with self-monitoring capabilities, and easy and quick operation. 1

2. The microcomputer control system can store multiple sets of die shapes as needed for the job, eliminating the need for re-setting the die when changing dies.

3. Dual-station operation allows for setting different die heights and cutting various materials on each side, boosting production efficiency by 2-3 times.

4. Dynamic cutting repeat accuracy within the overall blanking area: ±0.1mm, low equipment operation noise.

5. The cutting work area is equipped with a safety light grid protection device, meets CE safety standards, and operates safely.

6. Central automatic lubrication system, eliminating concerns of mechanical damage due to human error in oiling. The oil circuit system is externally mounted, equipped with a water cooler for sufficient heat dissipation, effectively maintaining the shearing force, ensuring the machine's long-lasting durability.

7. Auto-capture saves time and effort, improving efficiency by over 50%. Performance specification:

1. Dual cylinder configuration and four-column balanced lever design for even material cutting, ensuring consistent finished products.

2. Intelligent operation: When the cutting machine applies pressure to the material, it automatically slows down, extending the lifespan of the die and ensuring consistent size and thickness of the cut products.

3. Die cutting setup is simple, and operation tuning is straightforward.

4. Automation: When the main shaft lacks sufficient lubrication, the machine will automatically lubricate, effectively maintaining mechanical precision and service life.

5. Adjustable stroke for cutting through thick leather effortlessly.

6. Operation is extremely simple and safe, with no mechanical safety hazards, strictly inspected before shipment.

7. Bilateral automatic feeding boosts efficiency by over 80%.

8. Infrared safety light grid, operation is safe and guaranteed.

Applicable Industries:

This machine is widely used in large industries such as felt, packaging, apparel, toys, puzzles, vacuum forming, leather, electronics, silk flowers, automotive interior parts, polyfoam, sponge, luggage, plastic products, and more for large die-cutting and sheet material applications.

Main Technical Parameters:

Machine Features:

1. Simple and labor-saving operation, with fewer malfunctions, intelligent control of cutting force, and a wide cutting area.

2. Constructed from pure steel, the body is robust and durable.

3. Die Cutting and Trimming Stroke Adjustment is Simple

4. Equipped with dual hydraulic cylinders, ultra-high power, and low noise.

5. Equipped with an automatic feeding device to enhance the production efficiency of industrial products.

6. Infrared and emergency braking system, guaranteed safety.

Application Range:

Widely applied in: automotive interiors, touch products, pharmaceuticals, thermoforming, packaging, polyfoam, sponge, electronics, and other non-metallic materials for cutting.

Performance Features:

1. Multi-layer blanking capability, effectively enhancing work efficiency and reducing labor intensity.

2. Machines over 30 tons feature dual hydraulic cylinders and dual rods, while those over 150 tons come with a four-cylinder and six-column structure. The dual rods provide automatic balancing, ensuring long-lasting use with a basic lifespan of over 10 years.

3. Equipped with an automatic lubrication system, no labor is needed to add lubricant, effectively improving the precision of the blanking process.

4. The machinery is equipped with an infrared photoelectric safety protection device (safety light grid) and an emergency brake, ensuring safer operation.

5. Simple and powerful operation, minimal malfunctions, ultra-high shearing force (varies with tonnage), wide cutting area

6. Two-stage pressing, the upper working board presses down to the cutting blade, then transitions to a flexible cut, ensuring there is no size error between the layers of the material to be cut.

7. Equipped with a central automatic circulation lubrication system for the main shaft, eliminating the risk of mechanical damage due to human negligence in oiling, thereby enhancing the durability of the machine.

8. Unique setting construction, paired with cutting blade and cutting height, allows for simple and accurate mid-range adjustments.

9. Equipped with dual hydraulic cylinders, ultra-powerful, low noise,

10. Configurable automatic feeding device to enhance the efficiency of industrial product production

Applicable Industries:

This machine is suitable for cutting single or multi-layer sheet materials and rolls of various non-metallic materials such as thermoformed plastics, foams, EPE, pearl wool, carpet, non-woven fabrics, automotive interiors, gloves, bags, jigsaw puzzles, EVA, PAC, PV5, plastic flooring, car mats, car seat cushions, soccer balls, sandpaper, polishing wheels, transparent sheets, ground sheets, upper soles, soles, leather, rubber, synthetic fibers, cardboard, nylon, canvas, non-woven fabrics, cotton products, and other materials into shapes using die-cutting tools.

Notice:

1. We recommend changing the hydraulic oil once a year for new machines, please choose a major brand.

2. Never insert both hands into the cutting area while the machine is running.

3. Absolutely no overloading of machinery is permitted.

4. Do not operate the machine at excessive pressure; the safety guards of the machine must not be removed.

Friendly Reminder:

For specific machine parameters, configurations, prices, and promotional information, please call for details! Special specifications can be customized as required.

Safety Requirements:

Safety guards are installed around the machine.

2. After an abnormal power outage, the power must be restored and confirmed before restarting the machine by pressing the reset button to operate normally.

3. The three-color indicator lights (red, yellow, green) operate normally, are easily adjustable, and have fault alarms for clear visibility.

4. The hydraulic system is equipped with an automatic unloading function for overpressure protection.

Technical Features:

Double oil cylinders, precise four-column automatic balancing linkage mechanism, ensuring even cutting depth within the cutting area.

2. Pressure is stable; there's no issue of cutting through or frayed edges during cutting.

3. Due to precise cutting balance, it can effectively ensure the reduction of knife mold and cutting plate wear.

4. PLC programmable control, variable-frequency adjustable motor automatic feeding mechanism

Application Range:

A variety of sheet materials, vacuum packaging single-edged and whole piece male and female mold cutting operations.

Perfect for die-cutting materials such as foam, cardboard, textiles, plastics, leather, rubber, packaging materials, flooring materials, carpets, glass fiber, cork, etc., suitable for cutting operations in various industries.

Performance Specifications:

1. Dual hydraulic cylinders and four-column design ensure even material cutting, maintaining consistent finished products.

2. Intelligent operation: When the blanking machine presses down and touches the material, it automatically slows down the cutting, extending the lifespan of the die and ensuring the cut products are uniform in size and thickness.

3. The die setup is simple, and the debugging operation is straightforward.

4. Automation: If the main shaft's lubrication is insufficient, the machine will automatically lubricate, effectively maintaining mechanical precision and service life.

5. Adjustable stroke for cutting through thick leather effortlessly.

6. Operation is extremely simple and safe, with no mechanical safety hazards, strictly inspected before shipment.

7. Infrared safety light grid, operation is safe and guaranteed.

Application Range:

Widely used in industries such as felt, packaging, apparel, toys, puzzles, vacuum forming, leather, electronics, silk flowers, and automotive interior parts!

1. Traction Composite Automatic Alignment Correction

2. Transmission vacuum suction, preventing material from being crushed or flattened

3. Double roll glass fiber cloth (aluminum foil) unloading, material change without shutdown

4. Variable Speed Control, infinitely adjustable with frequency variation

5. Automatic belt alignment; no need to worry about belt slippage

6. Unique vacuum adsorption with low noise

7. Semi-cutoff precision die-cutting, easily removes waste material.

High precision, paper doesn't break when the glue does.

9. Optional automatic waste collection system

10. Safe Infrared, Secure Protection

11. Switchable direct size cutting, leave paper edge for seam cutting

12. PLC computer program control for enhanced stability.

13. The touch screen clearly displays the machine's status and production output.

Cautionary Notes:

1. We recommend changing the hydraulic oil within the first year of using a new machine; please opt for a well-known brand.

2. Absolutely no hands allowed in the cutting area while the machine is running.

3. Absolutely no overloading of machinery is permitted.

4. Do not operate the machine under excessive pressure.

5. The safety protection devices of the machine must not be removed.

Specific machine parameters, configurations, prices, and promotional information are available upon calling! Special specifications can be customized as requested.

Safety Requirements

Safety guards are equipped around the machine.

2. Safety infrared detection with automatic alarm for foreign objects.

3. Hand operation with an emergency reset stop button.

4. Equipped with an isolation transformer for electrical control circuits.

Performance Features:

1. Microcomputer control system with automatic depth adjustment for die cutting.

2. Multiple memory storage for the required die shape, so no need to re-set the die when changing it.

3. Dual-station operation allows for setting different die heights and cutting various materials on each side, resulting in high production efficiency.

4. Dynamic piercing repeat accuracy within the overall blanking area: 0.1mm; low equipment operation noise.

Applicable Industries:

Car interior, vacuum forming, pearl cotton, foam, luggage, plastic products industry, leather, etc., large die-cutting, sheet materials industry.