ZG-1L Laboratory Mini Electric Water-Cooled Compounding Machine
1. Compounding Room Volume: 1L. Main Motor: AC motor, 3.7 kW power
2. Gearbox: Base and frame made of low-carbon steel structure, equipped with a forced lubrication circulation system.
3. Rotor: Double-edged, synchronous rotor design (also available for custom manufacturing according to customer-provided rotor structure drawings), front-to-back rotor speed ratio of 1:1.20 or ST synchronous rotor; specific parameters of the ST synchronous rotor can be customized according to customer requirements. Cast steel heat treatment and case hardening, surface hard chrome plating; ball and roller bearings; lubrication bath for bearings; rotor speed: 1L: 36 rpm; specific speed can be customized as per customer requirements.
4. Facing: Steel structure, drilled and heat treated, with hardened chrome plating on the inner surface; Bracket: Steel structure, with hardened chrome plating on the inner surface.
5. Top栓: Cylinder-driven, surface hard-chrome plated. Face seal: Seal ring made of high-wear-resistant material, self-lubricating bearing, hinge spring pressure seal.
6. Feeding hopper: manual operation. Control method: manual or semi-automatic; Refining machine temperature: room temperature to 300°C; capable of high temperature up to 650°C.
7. Base: The frame is made by welding steel sections and steel plates, then processed. Mixing chamber: The middle groove is made from wear-resistant alloy steel.
8. The side walls are made by welding medium carbon steel plates after processing. The stirrer shaft and blades are made of alloy steel.
9. Bushing made of ZG20 steel, roller bearings used for the bearing
10. Feeding Device - This mechanical design features a front-loading feeding device, with pressure adjustable to the user's preference via an air valve.
11. Leak Prevention Device - The side end of the agitator shaft uses a mechanical shaft seal clamping, with the leak-proof structure certified.
12. Pressure Cap Assembly - Made of alloy steel, applies pressure to the raw materials during blending operations, utilizing an air cylinder for vertical up and down movement.
13. Discharge Unit: Structure – Air-assisted tilting in the mixing chamber. Tilt Angle: 110°～135°. Tilt Power: Cylinder-driven.
14. Transmission Structure: Main Motor - 3.7KW AC, Voltage 380V. Transmission Method: The main motor and the reducer are connected for integrated transmission.
15. Air Compressor Pipe Fittings: Compressed air accessories (3-point assembly, solenoid valve) and mechanical body piping
16. Main Electrical Control Equipment: Temperature setting: both automatic and manual options available. With alarm functions and various time settings, reversible operation is achievable.
Advantages of the machine unit
17. The main electrical components are imported brands, with the whole machine bearings using Timken TWB brand.
18. The stirrer shaft is made of alloy steel. Wear-prone areas are welded with imported German wear-resistant steel, providing enhanced strength and durability.
19. "Mountain" Type Mixing Tank, the main body of the mixing tank is made of wear-resistant alloy steel, and the cutting section is surfacing with German high-speed steel.
20. Side wall leak prevention device utilizes high-tech materials: Leak-proof structure certified
21. The pressure cap features an "M" type structure for more even rubber material mixing.
22. Volume: (W×D×H) 1150*500*1580MM
23. Weight: 365 kg
