ZG-1L Laboratory-Sized Electric Water-Cooled Compounding Machine
1. Compounding Room Volume: 1L. Main Motor: AC motor, 3.7 kW power
2. Gearbox: Features a low-carbon steel base and frame with a forced lubrication circulation system.
3. Rotor: Double-edged, synchronous rotor design (also available for custom design according to customer-provided rotor structure drawings), front to rear rotor speed ratio of 1:1.20 or ST synchronous rotor; specific parameters can be customized according to customer requirements. Cast steel quenched and tempered hardening treatment, surface chrome plated; ball roller bearings for bearings; bearing oil bath; rotor speed: 1L: 36 RPM; specific speed can be customized according to customer needs.
4. Facing: Steel structure, drilling and heat treatment, with a hard chrome plating on the inner surface; Bracket: Steel structure, with a hard chrome plating on the inner surface for hardening.
5. Top bolt: Cylinder-driven, surface-hard chrome plated. Face seal: High-wear-resistant material seal ring, self-lubricating bearing, hinge spring pressure seal.
6. Feeding hopper: Manual operation. Control method: Operation can be manual or semi-automatic; Refining machine temperature: Room temperature - 300°C; capable of high temperature up to 650°C.
7. Base: The frame is made by welding steel beams and plates, then processed. Mixing chamber: The middle groove is made of wear-resistant alloy steel.
8. The side walls are made by welding medium carbon steel plates and then processed. The shaft center and blades are made of alloy steel.
9. Bushings are made of ZG20 steel, with roller bearings used for the bearings.
10. Feeding Unit - This mechanical design is a front-loading feeding unit, with pressure adjustable to the user's specifications via an air valve.
11. Leak Prevention Device: The side end of the agitator shaft is equipped with a mechanical shaft seal clamp, with a certified leak-proof structure.
12. Pressure Cover Device - Made of alloy steel, applies pressure to the raw materials during blending operations, with an air cylinder performing vertical up and down lifting actions.
13. Discharge Unit: Structure - pneumatic tilting from the mixing chamber. Tilt Angle: 110° to 135°. Tilt Power: Cylinder-driven
14. Transmission Structure: Main Motor 3.7KW AC, 380V Voltage. Transmission Method: The main motor and the reducer are connected for integrated transmission.
15. Air Compressor Pipework: Compressed air accessories (3-point assembly, solenoid valve) and mechanical body pipework
16. Primary Electrical Control Equipment: Temperature Setting: Both automatic and manual options available. With prompt actions, various time settings, and capabilities for forward and reverse operation.
Advantages of the machine
17. Key electrical components are of imported brands, with the entire machine's bearings using Timken TWB brand.
18. The agitator shaft is made of alloy steel. Wear-prone areas are reinforced with imported German abrasion-resistant steel, providing enhanced durability and strength.
19. "Shan" type mixing tank, the main body of the mixing tank is made of wear-resistant alloy steel, with the cutting section surfacing with German sharp steel.
20. Side wall leakage prevention device made with high-tech materials: Leak-proof structure certified
21. The pressure cap features an "M" type structure for more even rubber material mixing.
22. Volume: (W×D×H) 1150*500*1580MM
23. Weight: 365 kg
