Water-cooled split-type intensive mixer
Compounding chamber volume: 3L
2. Main Motor: AC motor, 7.5 kW power rating
3. Gearbox: Base and frame constructed with low-carbon steel structure, equipped with a forced lubrication circulation system.
4. Rotor: Double-edged, synchronous rotor design (can also be manufactured according to customer-provided rotor structure drawings), front-to-back rotor speed ratio of 1:1.20 or ST synchronous rotor specific parameters can be customized to meet customer requirements, cast steel heat treatment and hardening, surface hard chrome plating; ball roller bearings for the shaft; shaft lubrication bath; rotor speed: 3L: 36 rpm, specific speed can be customized according to customer requirements.
5. Face Milling: Steel structure, drilling and heat treatment, hard chrome plating on the inner surface; Bracket: Steel structure, hard chrome plating on the inner surface for hardening.
6. Top Bolt: Cylinder-driven, surface hard-chrome plated. End face sealing: sealing ring made of high-wear-resistant material, self-lubricating bearing, hinge spring pressure-sealed.
7. Feeding hopper: manual operation. Control method: manual or semi-automatic operation; Intensive kneader temperature: normal temperature +10° to high temperature intensive kneader up to 300°, with a maximum of 650°.
8. Base Bracket - Made from steel and steel plates, welded and processed into shape
9. The mixing chamber's middle slot is made of wear-resistant alloy steel. The side walls are made by welding medium carbon steel plates and then processed.
10. Mixing shaft - The shaft and blades are made of alloy steel. The bearing housing is made of ZG20 steel, and the bearings are roller bearings.
11. Feeding Device - This mechanical design features a front-loading feeding device, with pressure adjustable to the user's preference via an air valve.
12. Leak Prevention Device: The side end of the agitator shaft is equipped with a mechanical shaft seal for tightness, and the leak-proof structure has been certified.
13. Pressure Cap Assembly: Made of alloy steel, applies pressure to the raw materials during mixing operations, utilizing an air cylinder for vertical up and down movement.
14. Discharge Unit: The compounding chamber is pneumatically automatically opened, allowing materials to fall into the center collection tray (easier to remove, cleaner to handle)
15. Transmission Structure: Main Motor, 7.5KW AC Voltage, 380V. Transmission Method: Integrated drive between main motor and reducer.
16. Air Compressor Piping: Compression Air Accessories (3-point assembly, solenoid valve) and Mechanical Body Piping
17. Primary Electrical Control Equipment: Temperature settings: both automatic and manual options available. With prompt actions, various time settings, and capabilities for forward and reverse operation.
Advantages of the machine
18. The main electrical components are imported brands, with the whole machine bearings using Timken TWB brand.
19. The agitator shaft is made of alloy steel. Wear-prone areas are reinforced with imported German abrasion-resistant steel, offering enhanced strength and durability.
20. Mixed Tank "Shan" type, the main body of the mixed tank is made of wear-resistant alloy steel, and the shearing section is surfacing with German锋steel.
21. Side wall leak-proof device utilizes high-tech materials: Leak-proof structure awarded certification
22. The pressure cap is designed with an "M" type structure for more even rubber material mixing.
23. Volume: (W×D×H) 1450*600*1590MM
24. Weight: 450 kg
