The automatic graphite water spray machine is primarily used for surface cooling of molds in hot forging and for lubrication within the mold cavity, thereby extending the mold's service life and assisting in forging operations. This equipment features an automatic cavity structure design, utilizing an intelligent control system to achieve atomized spray cooling of the mold, and is equipped with automatic stirring, parameter adjustment, and angle adjustment functions, among other intelligent features. It comes in various installation methods for the body to meet the site requirements of different customers.
The entire unit is constructed with 304 stainless steel material, consisting of key components such as the graphite water storage tank, fresh water tank, air storage cylinder, graphite water reservoir, electrical equipment, and automatic stirrer.
Sliding table and cantilever type water jet mechanisms, all equipped with high-speed, high-precision servo motors, featuring high-torque reducers and electromagnetic holding brakes, enabling high-speed, high-precision, and multi-position control modes.
The cylinder-type spray system utilizes high-speed, high-precision rodless cylinders or rotary cylinders, enabling high-speed and high-precision centralized spray patterns.
The company specializes in forging auxiliary equipment, medium and high-frequency feeding machines, automatic scale removal machines, conveyor belts, preheating machines, and other ancillary equipment for the forging industry.
Serial Number | Equipment Category | Installation Method | Application Range | Features of the Equipment |
1 |
Sliding Table Graphite Water Spray Unit - Motor Type | External, the equipment can be placed on the back of the press, with the spray nozzle moving mechanism and the water tank integrated as one unit. | Suitable for long molds, wide molds, and molds requiring multiple spray nozzles. The slider stroke can be customized to different types of presses. | Utilizing high-precision screws and high-speed servo motors, the system achieves multi-position, high-speed, and high-precision graphite water spray, with spray time freely adjustable. The spray range can be adjusted according to the actual mold cavity conditions, setting the start and end spray points. The water-to-air ratio during spraying can be freely adjusted. In the standby or shutdown state of the equipment, the spray mechanism retracts and folds to save user space, maximizing user-friendliness. |
2 |
Overhanging Graphite Water Spray Nozzle - Motor Type | Back-mounted, the equipment is fixed at the back of the press, with the spray lance mechanism and other structures, such as the water tank, installed separately. | Suitable for long molds, round molds, and molds requiring multi-angle spray. The rotation angle can be adjusted according to different types of press machines. | Utilizing a high-angled rotating platform with a high-torque reducer and a high-speed servo motor allows for multi-position, high-speed and high-precision graphite spray. The spray time is adjustable. The spray range can be set according to the actual mold cavity conditions, adjusting the start and end spray points. The water-gas ratio during spraying can be freely adjusted. In the equipment's standby or shutdown state, the spray mechanism will retract and rotate to the back of the press. Saves user space and maximizes user-friendliness. |
3 |
Overhung Graphite Water Spraying Machine - Cylinder Type | Suitable for round molds and dies that do not require multi-angle spray nozzles. Rotational angle is 90°. | Utilizing a high-torque, high-speed, and high-precision rotating cylinder, a concentrated spray of graphite at a single angle and position is achieved. The water-gas ratio during spraying can be freely adjusted. The spraying time is also adjustable. When the equipment is in standby or shutdown mode, the spraying mechanism retracts and rotates to the back of the press, saving user space and maximizing user-friendliness. | |
4 |
Straight-line Graphite Water Spray Nozzle - Cylinder Type | Applicable for round molds and molds that do not require multi-angle spray nozzles. Stroke can be customized according to the mold cavity size. | Utilizing high-speed, high-precision rodless cylinders, a focused spray of graphite with left-right minor swing at a single angle position is achieved. The water-gas ratio during spraying can be freely adjusted. The spray time is also adjustable. In the standby or shutdown state of the equipment, the spray mechanism will withdraw from the mold cavity. | |
5 | Linear Graphite Water Spray Machine - Motorized | Adaptable to both long and round molds, it meets various spray-down methods. | Utilizing high-speed, high-precision rodless pneumatic cylinders paired with servo motors, a concentrated spray of graphite over a single or multiple positions can be achieved with left and right range oscillation. The water-gas ratio during the spray can be freely adjusted, as well as the spray time. When the equipment is in standby or shutdown mode, the spray mechanism will retract from the mold cavity. |
Product Installation Effect Display
Avalanche-type Graphite Water Spray Nozzle Illustration(Cylinder type installation methods are the same)
3. Direct-line Graphite Water Spraying Machine Illustration
Sliding Table Graphite Water Spray Unit Structural Description
Equipment Component Function Description:
(1) Spray Head ModuleSelf-developed high-precision cavities effectively atomize graphite, achieving lubrication and cooling for mold cavities.
(2) Front Boom ArmInstall the nozzle module and connect it with the angle adjustment panel for angle adjustment.
(3) Angle Adjustment Sheet MetalAdjust the spray angle of the straight arm before regulation.
(4) Telescopic boomConnects the front and rear straight arms for installation of the angle adjustment sheet metal.
(5) Angle Adjustment Sheet MetalAdjusted angle between the straight arm and the middle straight arm.
(6) Rear BoomConnect to the end rotating shaft.
(7) End Rotation AxisConnect the spray system and pair with a mobile cylinder that rotates and moves to the work position during operation, and returns to the standby position when the machine is turned off.
(8) Height Adjustment ModuleEquipped with high-precision lead screws and handwheels. Used for adjusting the spray height, which can be effectively regulated according to the different mold cavity spray heights.
(9) Sliding Platform ModulePower unit for equipment movement, utilizing high-speed, high-precision lead screws with servo motors to achieve rapid and precise multi-point spray of graphite water.
(10) Motor Installation CompartmentInstall servo motor.
(11) Valve Body Mounting CompartmentInstall gas valves, water valves, and diaphragm pumps, as well as other auxiliary components.
(12) caster wheelEase of quick device movement for users.
(13) Clear Water TankClean water used during the automatic cleaning of the storage nozzle module.
(14) External Gas Line ConnectorConnect to external manual graphite water spray or similar.
(15) Pressure GaugeDisplay current equipment pressure; equipment can only operate normally when the pressure reaches the standard pressure value.
(16) Control BoxFor installing electrical devices for equipment control. (Control box is not included for cylinder motion type.)
Human-Machine Interaction DeviceSet equipment operating parameters and monitor the current equipment operating status.
(18) Operating Panel:Used for controlling the start/stop mode and emergency stop of equipment, facilitating simulation during parameter settings.
（19）Graphite Water Tank Agitator Motor：Agitation for graphite water tanks to prevent sedimentation and solidification of the graphite water, which could cause pipeline blockages (normally, the machine defaults to the agitation start-up state upon power-on; to stop, switch to manual mode and click on the manual mode page of the man-machine interaction device to pause).
(20) Graphite Water TankUsed for storing graphite water, refilling can be done by opening the top sheet metal cover (it should be checked daily for the remaining water level in the graphite water tank).
Adjustable Foot PadsAdjust the installation height of the equipment and level the operating height of the device.
Aerial graphite water spray unit structural description (similar to cylinder-type structure)
Equipment Component Function Description:
(1) Spray Head Module:Self-developed high-precision cavities, capable of atomizing graphite, for mold cavity lubrication and cooling.
(2) Front Boom:Install the nozzle module and connect it to the angle-adjustable sheet metal for angle adjustment. Angle-adjustable sheet metal:
(3) Angle-adjustable Sheet MetalAdjust the angle between the front and rear straight arms prior to adjustment.
(4) Rear Boom:The connecting rotary mechanism drives the nozzle module to move.
(5) Rotating Mechanism Installation BayInstall a high-speed, high-precision rotary platform.
(6) Installation Plate:Used for connecting equipment to the press.
(7) Motor Installation BayInstall servo motor.
Linear Graphite Water Spray Tower Structure Description
Equipment Component Function Description:
（1）Installation BackplateUsed for connecting automatic sprinkler equipment and press machines.
（2）Adjustable升降stand bracketAdjust the equipment installation height by turning the handwheel on the telescopic stand.
（3）Equipment Installation Bracket:For installation of the main body of the automatic sprinkler system.
（4）Adjustable seat for equipment front and rearUsed for adjusting the front and rear distance compensation of automatic sprinkler equipment.
（5）Sporting parts storage bay:The interior of the storage compartment is equipped with rodless cylinders, position detection sensors, and a balanced light rod with its slider.
（6）Equipment Auxiliary Support ArmEnhanced for improved equipment stability.
(7) Spray Head ModuleSelf-developed high-precision cavities effectively atomize graphite ink, achieving lubrication and cooling of the mold cavity.
(8) Telescopic BoomUsed for actuating the telescopic movement of the spray head module.
General Purpose Water Tank A Structural Description
Four models, including cantilever and slider types, utilize a universal water tank structure. Equipment with cylinder operation, excluding the uninstalled control box, is identical to the motorized type in all other components.
(1) Control Box:For installing electrical devices for equipment control. (Cylinder motion type does not include a control box.)
(2) Human-Machine Interaction Devices:Set equipment operating parameters and monitor the current equipment operating status. (In the installation and control box of the cylinder-type human-machine interaction equipment.)
(3) Control Panel:Used for controlling the start/stop mode and emergency stop of the equipment, convenient for simulation during parameter settings. (This operation panel is not available for cylinder operation models.)
(4) Freshwater Tank:Clear water used for the automatic cleaning of the savings nozzle module.
(5) Valve Body Mounting CompartmentInstall gas valves, water valves, and diaphragm pumps, etc., auxiliary components.
(6) Pressure/Gauge IndicatorDisplay current equipment's air pressure/water pressure. The equipment can only operate normally when the air pressure/water pressure reaches the standard value.
Graphite Water Agitator MotorAgitation for graphite water tanks to prevent sedimentation and solidification that could cause pipeline blockages (In normal operation, the machine defaults to the agitation start-up state. To stop, switch to manual mode and click on the manual mode page of the man-machine interaction device to pause).Note: The cylinder motion type is an air-driven agitator unit.
(8) Graphite Water TankGraphite water storage, with an access cover on top for refilling (it's recommended to check the remaining water in the graphite water tank daily).
(9) Adjustable Foot Pad:Adjust the installation height of the equipment and level the operational height of the device.
General Water Tank B Structural Description
(1) Control Box:Electrical devices for installation on equipment control units. (Cylinder motion type does not include a control box.)
(2) Impeller Housing Installation BayInstall gas valves, water valves, mixers, and diaphragm pumps, as well as other auxiliary components.
(3) Graphite Water TankUsed for storing graphite water; fresh water can be added by opening the sheet metal cover (the water level in the tank should be checked daily as a routine).
(4) Human-Machine Interface DevicesSet equipment operating parameters and monitor the current equipment operating status. (In the installation and control box of the cylinder-type human-machine interaction equipment.)
(5) Equipment mating with aviation connectors:Equipment for external interfacing, such as button control boxes, and servo motors, etc.
(6) Quick Water Vapor Connection PlateUsed for quick connection of water and gas fittings, connections must be made according to the actual function.
