One, Primary Technical Parameters

1. Furnace chamber size (customizable upon request): 2200×1000×1000 mm (L×W×H) (the front and rear furnace doors are adjustable)

2 Dimensions: (Customizable as required) (L×W×H) mm

3 Rated Temperature: (Customizable as required) 1400℃ (As measured by the configured thermometer)

4 Operating Temperature: 1300℃

5 Temperature Control Accuracy: ≤±2℃; (as measured by the configured thermometer)

6 Internal temperature difference: ±8℃ (as measured by the installed thermometer)

7 External Temperature: ≤60℃

8 Temperature Control Groups: 3 temperature zones with 6 temperature controllers, each zone's controller can be set to different temperatures separately.

9 Working Speed: Full Kiln Operation10minCalculate220mm/min, speed is controlled by a variable-frequency drive, the main drive is a stepless motor that can be adjusted

Speed Range: 120～700mm/min, specific to product process settings

11 Heating Method: Electric heating, installed at the top of the furnace, side insertion for easy replacement

12 Heating Element:Silicon carbide rodUpper installation (Origin: Henan)

13  Heating Power:200 KW  

14 Insulation Power:160KW

15 Heat Length:1800mm *** Area: 600, 2nd Area: 600, 3rd Area: 600mm         

16. Refractory Material: The furnace body of the entire equipment is lined with mullite refractory, filled with soft cotton felt.

Insulation Materials: Lightweight Insulating Bricks and Fiberglass棉

Insulation Layers: Bottom 390mm, both sides 420mm, furnace top 450mm

19 Control Cabinet: One Independent Control Cabinet

20  Equipment Structure:  1 Section

21 Cooling Method: Natural Cooling

22  Method of conveyance: 45° helical gear drive

Speed Control: Infinite Variable Frequency Control

24. Intake Category: N/A

Exhaust Method: Natural exhaust, with 1 adjustable exhaust pipe on each side of the stove

26 Thermocouple: Thermocouple with external ceramic tubeSPitch number: 6 pieces

Part Two: Furnace Body

1: Equipment Composition: The equipment consists of the furnace shell, refractory materials, insulation materials, and heating elements.

2: Furnace Shell: The shell is made of 2.5mm thick A3 steel plate and angle iron welded together, followed by a coating of 2 layers of paint (rust-proof paint + surface color paint). The surface color paint can be customized according to the buyer's specification. Adjustable feet are installed under the furnace body for leveling, with a range of adjustment up to 50mm.

3: Furnace Sections: Total 1 section, 2200mm (without front and rear feeding/taking-off platforms)

4: Insulation Material: (Shandong, Luyang) 1260 Fiber Wool

5: Size Distribution: Furnace body 2200mm, start installing heating elements 200mm from the front of the furnace body.Silicon carbide rodThe heating length is 1800mm, with the last 200mm not equipped with heating elements.

6: Temperature Control Method: Upper and lower sections independently control temperature, allowing for separate adjustment of different output powers.

Section 3: Mechanical Components

1: Transmission Equipment: The transmission uses bevel gear drive (originated in Guangdong), with the driving assembly located on the right side of the furnace (viewing from the furnace head towards the rear), equipped with 1 variable-frequency motor (originated in Jiangsu), with adjustable speed. The speed adjustment is set to [speed] per minute.120mm～700mm

2: Transmission Structure: The transmission mechanism serves as the power source for the kiln to receive products. The smoothness and reliability of its movement directly impact product quality. The transmission is driven by a variable-frequency motor and gear mechanism. It is assembled according to mechanical design principles.

Transmission Tube: Carbon silicon tube diameter of 65mm, pitch of 100mm, total of 22 pieces.

IV. Electrical Components

Control Method: Modular control method with each set equipped with an ammeter, individual air switch, control switch, indicator lights, etc. The operation panel features an over-temperature indicator light alarm function.

2 Temperature Control Instrument: Our temperature control instruments are sourced from Shanghai (Guolong) Instrument, featuring a novel design, modular control, adjustable PID, high temperature control accuracy, and easy operation.

　　Section 4: Main Technical Parameters and Requirements

4.1 Rated Temperature: 200-1300°C. Standard Temperature: 1200°C (adjustable).

4.2 Rated Power: Varies according to furnace chamber size and temperature.

4.3 Insulation Power: Insulation power is related to the feeding speed and exhaust volume at the furnace top.

4.4 Power Supply: 3φ—380V

4.5 Number of heating zones: Varies according to the furnace length

4.6 Temperature Control Points: Twice the number in the heating zone

4.7 Heating Method: Top and bottom heating, with separate temperature control for the upper and lower constant temperature zones

4.8 Heating Element: High-temperature resistance wire or silicon carbide rod

4.9 Temperature Control Accuracy: ≤±1ºC

4.10 Sectional temperature difference (isothermal section): ≤ ±5ºC

4.11 Molding Pot Size (L×W×H): 300×300×90mm (To be provided by the buyer, customization available)

4.12. Kiln Shell External Dimensions (L×W×H): Varies by Furnace Chamber Size

4.13. Transmission Speed: 800-4500 mm/h: Standard Speed: 2000 mm/h (adjustable)

4.14 Speed Control Method: Variable Frequency Speed Control

4.15 Reference Furnace Dimensions (L×W×H) (Customizable upon request)

　　Fifth, Roller Hearth Kiln Control System

Temperature control utilizes PID automatic control. Features include automatic heating adjustment, PID self-tuning, and zero-crossing triggering. The actuator is a bidirectional可控硅, offering benefits such as no mechanical contacts, no noise, long lifespan, and no interference with the power grid. Operation is centralized with intuitive observation.

The control panel features an intuitive, visual layout. Each temperature control zone is equipped with a corresponding alarm device, including over-temperature alarms for each zone. Additionally, each zone has a separate air switch for easy operation and maintenance.

Thermocouple temperature sensors utilize plug-in thermocouples and are equipped with measuring thermocouple insertion holes. When not in use, they should be sealed tightly with refractory fiber to prevent heat from escaping the furnace chamber. The control system ensures normal operation under rated conditions and can operate continuously for 24 hours a day. Custom design and production can be arranged according to customer requirements.

　　Section 6: Roller Kiln Body Structure

6.1. The side wall of the furnace lining is constructed with wet-laid mullite lightweight bricks, and the insulation layer is made of lightweight fiber materials.

6.2. The preheating degassing area is equipped with adjustable exhaust ports.

6.3. The furnace body features removable mounting plates (with handles) on the sides, a protective cover on top, and an aesthetically pleasing appearance.

6.4. To reduce the export temperature of the product (approx. 90°C), a cooling water jacket is installed in the cooling zone. It is equipped with an alarm system for water over-temperature, over-pressure, under-pressure, or water shutdown.

　　Section 7: Mechanical Motion Components

7.1: Transmission Equipment: The transmission uses bevel gear drive (origin: Guangdong), with the driving unit located on the right side of the furnace (viewing from the furnace head towards the back), equipped with 1 variable-frequency motor (origin: Jiangsu), featuring adjustable speed. The speed range is from 120mm to 700mm per minute.

7.2: Transmission Structure: The transmission mechanism is the power source for the kiln to receive products. The smoothness and reliability of its movement directly affect product quality. The transmission is driven by a variable-frequency motor and gear mechanism. It is assembled according to mechanical design principles.

7.3: Transmission Pipe: The transmission pipe is made of silicon carbide tube, stainless steel tube, or alumina ceramic tube (options for selection or customization are available based on different temperature requirements and furnace size).