The LYL-XGYL8068 rotary kiln incorporates advanced foreign technology, featuring an independently developed, high-efficiency, energy-saving, and environmentally friendly new electric furnace. It boasts an advanced and reasonable structure, a stylish appearance, and is encased in high-quality cold-rolled steel plates, precision-machined on advanced CNC machines. The furnace is finished with a luxurious and aesthetically pleasing two-color imported epoxy powder electrostatic spray painting process, offering high-temperature and corrosion resistance. It uses high-quality resistance wire as the heating element, a double-layer shell with air insulation for low surface temperatures. The furnace has an even temperature field, allowing for adjustable heating, holding, and cooling rates, and is energy-efficient. The combustion chamber is constructed from alumina polycrystalline fiber material using a unique CNC process, demonstrating strong resistance to thermal shock, rapid cooling and heating, and good corrosion resistance without caving or crystallization, ensuring a long service life. The control system employs microcomputer artificial intelligence adjustment technology with PID regulation, automatic control, self-tuning functions, multi-step programming capabilities, and customizable heating, holding, and cooling programs for high temperature control accuracy. It integrates silicon-controlled rectifier control and phase-shifting triggering, with a protective system featuring independent over-temperature, over-pressure, over-flow, leakage, and short-circuit protection. The level of automation is high, with all indicators reaching advanced levels.
This equipment is widely used in universities, research institutes, industrial and mining enterprises, etc., as an ideal equipment for experiments and production in powder, electronics, metallurgy, pharmaceuticals, ceramics, new glass materials, chemicals, metal sintering, and metal heat treatment.
● Main Technical Parameters
(1) Complete Machine Technical Specifications
1. Model: LYL-XGYL8068
Design Power: 200-600 kW
3. Rated Voltage: 380V
4. Heating Zone Dimensions: Φ800mm x 12,000mm
5. Furnace Tube Material: 310S Stainless Steel
6. Furnace Tube Size: Φ800mm x Approximately 13,500mm Long
7. *High temperature: 1100℃
8. Operating Temperature: 1000℃ (adjustable) - continuous operation up to 1000℃ is possible.
9. Heating Rate: ≤0.1-20℃/min (adjustable as needed), recommended daily heating rate: 0.1-10℃/min
11. Temperature Control Accuracy: ±2℃
12. Heating Zone: 10 zones with temperature control
13. Temperature Control Method: 15-inch color LCD touch screen, PID automatic control with self-tuning function, high temperature control accuracy, 4 groups with 30 programmable temperature control curves per group, capable of programming various heating, holding, and cooling programs. After writing the process, it can be directly saved for future retrieval without re-entry. Each segment is equipped with an output upper limit control function. The system features a paperless recording function, allowing historical curves to be exported via USB to a computer for viewing and printing. Integrated module with thyristor control and phase-shifting trigger, multi-interface display of the main control screen, process curves, Chinese human-machine dialogue programming, automatic operation without supervision (automatic heating, holding, and cooling).
14. Dual circuit protection: Deviation, over-temperature, leakage, open circuit, over-pressure, and over-flow protection, etc.
15. Lighting Indicators: Set up red, yellow, and green lights to indicate the equipment's operating status at all times, facilitating the operator's monitoring and operation of the equipment. Automatic alarms will sound in case of over-temperature, over-pressure, over-flow, leakage, or short-circuit conditions.
16. Heating Element: Joint venture high-quality spiral resistance wire, embedded installation, all-around heating
17. Temperature Sensing Element: Type K Thermocouple (0-1300℃)
18. Furnace Door Opening: The heating furnace can be electrically assisted to open, ensuring that no heat is leaked out during heating. This facilitates the maintenance of the furnace chamber, furnace tube, and replacement of components.
19. Slope: The furnace body can be adjusted for slope angle, controlled by a hydraulic device with a single button to adjust the tilt angle of the electric furnace.
20. Furnace Tube Rotation Structure: One end of the furnace tube features an electric gear rotation system, with adjustable rotation speed via a variable-frequency drive. The other end is equipped with a bearing guide to ensure smooth rotation of the furnace tube.
21. Intake and exhaust: The intake port is set with an air intake, and the outlet port is set with an exhaust outlet, allowing air to pass through, which can promote and assist in the oxidation of materials inside the furnace.
22. Feeding Machine Assembly: The feeding screw is mainly composed of a screw shaft, a gear box, a hopper, and a reducer motor. It operates by an electric motor driving two eccentric shafts to rotate, thereby generating power to rotate the screw, which in turn advances the material, achieving the feeding purpose.
Hopper Diameter, Height, Capacity, Motor, Other Specifications
600mm x 1500mm, 100kg, 1.1kw, see attached.
23. Material Receiving Device: Equipped with a special flanged conical discharge outlet at the discharge port, designed to be paired with the customer's own receiving hopper for material collection.
