Equipment Brief Introduction
The LYL-18IM series muffle furnaces incorporate advanced technology, featuring self-developed and produced energy-saving, environmentally friendly, and new-type electric furnaces with an advanced and reasonable structure, and are aesthetically pleasing. The outer shell is made of cold-rolled steel plate, processed by CNC machine tools, and finished with a luxurious and beautiful two-color imported epoxy powder electrostatic spraying process, which is resistant to high temperatures and corrosion. It uses resistance wire/silicon carbide rod/silicon molybdenum rod as the heating element, a double-layer furnace shell air insulation layer, maintaining a low surface temperature of the furnace shell. The furnace boasts balanced temperature field, low surface temperature of the furnace body, adjustable heating rate, energy-saving, and other advantages. The furnace chamber is constructed from ceramic fiber material using CNC technology, with strong resistance to thermal shock, excellent resistance to rapid cooling and heating, good corrosion resistance, no collapse, no crystallization, no slag, no pollution, and a long service life. The control system employs microcomputer artificial intelligence adjustment technology.PIDAdjustable, fully automatic control, self-tuning function, multi-stage programming, capable of programming various heating and holding programs, with high temperature control accuracy; integrated module with thyristor control and phase-shifting triggering, protection system: features independent over-temperature protection, over-pressure, over-flow, leakage, short-circuit, and other protection. High level of automation, with all indicators reaching advanced levels.
Primary Application
This equipment is widely used in universities, research institutes, industrial and mining enterprises, and is an ideal device for experiments and production in powder, electronics, metallurgy, ceramics, sulfur, new glass materials, chemicals, metal sintering, and metal heat treatment.
Corporate Qualifications & Honors
Quality Management System CertificationGB/T19001:2016/ISO 9001:2015； European UnionCECertification: "Luoyang City Model Enterprise for Civilized and Trustworthy Business Operation"“China Electric Furnace Industry Brand”；“Quality, Service, Reputation - AAA Company”Our products pass inspections by certification bodies, and third-party certification can be provided upon request.
Main Functions and Features
1. Energy-efficient and eco-friendly, with non-polluting furnace material (high-purity composite alumina/ ceramic polycrystalline fiber), lightweight, low heat retention, energy-saving, typically operating at half power on average.
2. Easy replacement and energy-saving (heating elements are resistance wire/silicon carbide rod/silicon molybdenum rod, with long service life and easy replacement)
3. Integrated design for flexibility in use, less prone to breakage, and space-saving operation.
4. High temperature control accuracy (high-quality instruments, ±1℃ temperature control accuracy) with third-party inspection certificate available for the instrument.
5. Excellent uniformity of furnace temperature (reasonable layout, balanced thermal field, no dead corners in the furnace cavity)
6. Touchscreen temperature control with adjustable heating rate, automatic operation without the need for human supervision
7. Over-temperature, over-pressure, over-flow, leakage, broken coupling, and broken rod automatic protection and alarm
8. Side-opening furnace door for easy access
9. Broad Application Range: Universities, research institutions, industrial and mining enterprises, etc., for powder, military industry, electronics, metallurgy, ceramics, glass, machinery, new material development, special materials, refractory materials, building materials, chemical industry, metal sintering, and metal heat treatment, etc., for testing and production.
10. Double-wall shell with air convection insulating layer
11. Powder-coated housing with dual-color design, exquisitely elegant and generous appearance
12. Excellent reputation, numerous clients
13. Great value for money, comprehensive after-sales service, 1-year warranty, lifetime on-site repair
Main Technical Parameters
Item | Index Value |
Rated Voltage | 220V/380V |
Design Temperature | 800℃，1000℃，1200℃，1400℃，1600℃，1700℃，1800℃ |
Rising temperature rate | ≤0.1-40°C/min (adjustable) |
Heating Element | Imported resistive wire/U-shaped silicon carbide rod/U-shaped silicon molybdenum rod |
Temperature Control Accuracy | ±1℃ |
Temperature Control Method | LCD touch screen PLC control, PID regulation, intelligent microcomputer control, multi-step programmable temperature control curve, unattended operation (fully automatic heating, insulation, power off upon door opening) |
Thermosensitive element | K（0-1300℃）/S(0-1600℃)/B（0-1820℃） |
Furnace lining material | Ceramic Polycrystalline Fiber /Alumina fiber/Alumina Fiber/High-purity aluminum oxide fiber/Imported Fiber |
Furnace door structure | Front door side-hinged |
Cooling Method | Double-wall shell with air insulation layer |
Surface Temperature Rise | ≤30℃ |
Random gift | 2 heating rods, 2 rod holders, 1 crucible tongs, 1 pair of refractory gloves, 1 furnace bottom plate, 1 instruction manual, 1 certificate of conformity |
Selection Guide
Model | Furnace chamber dimensions (depth, width, height)mm) | Furnace Volume (L) | Power Voltage (V) | Power (KW) | Temperature Control Accuracy |
LYL-18IM-1 | 200*150*150 | 4.5 | 220 | 4 | ±1℃ |
LYL-18IM-2 | 300*200*120 | 7.2 | 220 | 6 | ±1℃ |
LYL-18IM-3 | 300*200*150 | 9 | 220 | 8 | ±1℃ |
LYL-18IM-4 | 300*200*200 | 12 | 220/380 | 10 | ±1℃ |
LYL-18IM-5 | 400*250*160 | 16 | 380 | 12 | ±1℃ |
LYL-18IM-6 | 400*300*300 | 36 | 380 | 14 | ±1℃ |
Temperature Category | 800℃-1800℃ as desired | ||||
Non-standard Customization | Based on customer requirements, customize furnace chambers in various sizes. | ||||
Standard Accessories
Name | Image | Quantity | Description | |
High-Temperature Gloves |
| 1Double | Comfortable to wear and keeps hands warm; cut-resistant, wear-resistant, and heat-resistant (can withstand up to 350℃; can touch heat for 60 seconds at 100℃, 180 seconds at 100℃); durable. | |
Heating Element | Silicon carbide rod |
| 2Please provide the Chinese content to be translated. | Silicon carbide components, with higher operating temperatures, are hard and brittle. After molding, they are used, such as silicon carbide rods and tubes, which can reach high heating temperatures under air-dry conditions.1500100-120°C, for use under vacuum conditions; 1000-1200°C under nitrogen atmosphere; long-term use temperature 1350°C |
Silicon Molybdenum Rod |
| 2Please provide the Chinese content to be translated. | Silicon molybdenum rods are heated to high temperatures in an oxidizing atmosphere, where a dense quartz glass film forms on the surface, protecting them from further oxidation. Therefore, silicon molybdenum rods exhibit high-temperature oxidation resistance. In an oxidizing atmosphere, the temperature can reach1800°C, can be used as heating elements for industrial high-temperature furnaces in electronics, ceramics, magnetic materials, glass, metallurgy, refractory materials, etc. | |
Pot tongs |
| 1Please provide the Chinese content to be translated. | A common chemical instrument, typically used for holding crucibles. Generally made of stainless steel or hard, non-combustible, and non-oxidizable materials. 2. Use clean tongs. 3. When gripping a hot crucible with tongs, preheat the tip to prevent the crucible from cracking due to local cooling. After use, place the tip upwards on the table or a asbestos mat. 4. After the experiment, clean the crucible tongs thoroughly and place them in the lab equipment cabinet for drying. 5. Use the bent section for holding crucibles, and the pointed end for other uses. 6. Crucible tongs are not necessarily used with crucibles; they can also be used independently. | |
Furnace bottom plate |
| 1Piece | Ceramic furnace bottom plates, heat and abrasion resistant, with load-bearing properties, protect the furnace bottom from wear, and extend the lifespan of the equipment. | |
List of Optional Functional Accessoriesnal Accessories List）
Individual control cabinet | PID Gauge | Remote Assistance Module |
Observation window | Exhaust ports and chimneys | Heating Fan |
Crucibles, Pottery Boxes | Door stopper | Bottom plate |
Blower | Thermocouple | Centralized Control Industrial Computer |
caster wheel | Multi-point temperature measurement | Exhaust purification treatment unit |
Special Note
Quality Warranty | One-year full machine warranty, excluding related consumables (excluding pads and heating elements)Lifetime On-Site Maintenance |
Factory Environment | 1. Indoor use 2. Environmental temperature: ±5-45℃ range 3. Relative ambient temperature does not exceed 85%. 4. No conductive dust, explosive gases, or gases that can severely damage metals and cause insulation corrosion are present around the furnace. |
Safety Protection | 1. When initially using or restarting an electric furnace after a long period of disuse, it is necessary to dry out the furnace to prevent cracking of the furnace chamber. 2. Keep clean regularly and check the electrical furnace wiring for good contact periodically. 3. During use, the furnace temperature must not exceed the rated temperature to prevent damage to the heating elements. It is prohibited to pour any flammable liquids or molten metals into the furnace. 4. During the process, the temperature should generally not exceed 300℃ and the heating rate should be moderate, as the furnace is cold at the beginning and requires a significant amount of heat absorption. |
After-sales service | 1. We commit to resolving our customers' technical queries within 1 hour. 2. We promise to issue the test results within 1 working day for equipment returned for repair, complete the repair within 3 working days, and handle special materials on a case-by-case basis. 3. Within one week after returning the equipment to the customer, conduct a follow-up visit with the user and provide free technical consultation. |
Friendly Reminder | Do not operate the equipment for extended periods at the rated temperature to ensure its normal service life. 2. Carefully count and verify the quantity of goods and accessories upon receipt to avoid any inconvenience caused by under shipment or shortage. 3. To extend the service life of the instrument, we recommend that the warming and cooling rates not exceed 10℃/min. 4. The cooling rate should not exceed 5°C/min. 5. This furnace does not have a vacuum-sealed structure, therefore, it is not suitable for introducing flammable or explosive gases. 6. After a period of use, the furnace chamber may develop minor cracks, which is a normal occurrence and will not affect its operation. These can be repaired using an alumina coating. |
Common Faults and Troubleshooting
Fault Phenomenon | Fault Cause | Exclusion Methods |
Power switch on control panel shows no power indicator | Control circuit, fuse blown, power out | Inspect for short circuits, eliminate if present, then replace the fuse. |
Equipment operates with voltage but no current. | Heating element fracture | Replace heating element |
Instrument PV display shows the upper temperature limit of the corresponding type of thermocouple. | Thermocouple short circuit | Replace Thermocouple |
Power is normal, but the furnace cannot heat up. | Control main line damage | Notify maintenance personnel for inspection |
