Brief Introduction to Equipment
Multi-zone touch screen controlled vertical tube furnace LYL-12VGLKIntroducing advanced technology, our independently developed and produced energy-saving, environmentally friendly, and innovative electric furnaces boast an advanced and rational structure, as well as an aesthetically pleasing design. The exterior shell is made of cold-rolled steel plates, precision machined on CNC machines, and finished with a luxurious, beautiful two-color imported epoxy powder electrostatic spraying process. They are resistant to high temperatures and corrosion. Equipped with heating elements of resistance wire/silicon carbide rod/silicon molybdenum rod, a double-layer furnace shell with an air-insulating layer, these furnaces maintain a low surface temperature. They feature balanced thermal fields, low furnace surface temperatures, adjustable heating rates, energy-saving benefits, and more. The furnace chamber is constructed using ceramic fiber material through CNC technology, exhibiting strong resistance to thermal shock, excellent resistance to rapid cooling and heating, good corrosion resistance, no collapse, crystallization, or slagging, and no pollution, with a long service life. The control system utilizes microcomputer artificial intelligence adjustment technology, featuringPIDAdjustable, fully automatic control, self-tuning function, multi-step program programming, capable of setting various heating and maintenance programs, with high temperature control accuracy; integrated module with silicon-controlled rectifier control, phase-shifting triggering, and protection system: featuring independent over-temperature protection, over-pressure, over-flow, leakage, short-circuit, and other protections. High level of automation, with all indicators reaching advanced levels.
The equipment boasts an aesthetically pleasing design, a rational structure, and simple, convenient operation.
Product Features
The housing is constructed with a special double-layer design using cold-rolled steel sheets, and the housing paint is baked at high temperatures for durability.
Air insulation; this furnace features balanced temperature field, low surface temperature, and fast heating rate.
Vacuum SystemWith special design, featuring easy operation, high vacuum level, and minimal vacuum leakage (Ultimate vacuum:10-5pa）。
Sealed SystemStainless steel flanges and high-temperature-resistant tubesOSilicone O-ring seal, gas flow is controlled by a needle valve after passing through the flowmeter, the valve control is equipped with an inlet valve, exhaust valve, and vacuum pump valve, capable of filling with inert gases such as nitrogen and argon.
The furnace膛 is constructed using imported composite alumina fiber material, built through special technology, which is 60% more energy-efficient than traditional electric furnaces.
Control SystemUtilizing microcomputer artificial intelligence adjustment technology, featuring multi-stage program programming, capable of setting various heating, constant temperature, and cooling programs, with high temperature control accuracy. Crystal modular thyristor control, phase displacement triggering; using heating elements
The control panel features digital control with protection functions such as over-temperature, over-pressure, over-flow, misalignment, and power failure.
Temperature Categories: 1000℃ 1200℃ 1400℃ 1600℃ 1700℃ 1800℃.
Primary Application
This series of equipment is ideal for research institutions, universities, and industrial and mining enterprises as experimental and production equipment. It is mainly used for high-temperature precise annealing, crystallization, ceramic glaze preparation, mold annealing, powder metallurgy, plastic powder experiments, sintering of nanomaterials, quenching of metal parts, and all heat treatment processes requiring high temperatures.
Corporate Qualifications and Honors
Quality Management System Certification: GB/T19001:2016/ISO 9001:2015; EU CE Certification; "Luoyang City Model Enterprise for Civilization and Integrity in Business Operations"; "Brand in China's Electric Furnace Industry"; "AAA Enterprise in Quality, Service, and Reputation." Products have passed inspections by certification bodies, and third-party certification certificates can be provided upon request.
Main Functions & Features
Energy-saving and pollution-free (high-purity composite alumina/porcelain crystalline fiber furnace material, lightweight, low heat retention, energy-saving, operating at half power on average)
2. Easy to replace, energy-efficient and time-saving (heating elements are resistance wire/silicon carbide rod/silicon molybdenum rod, with long service life and easy replacement)
3. Integrated design for easy and flexible use, less prone to tangling, and space-saving operation
4. High temperature control accuracy (high-quality instruments, temperature control accuracy ±1℃); instruments can provide third-party inspection certificates
5. Good uniformity of furnace temperature (reasonable layout, balanced temperature field, no blind spots in the furnace cavity)
6. Microcomputer-programmed temperature control with adjustable heating rate; automatic operation, no need for human supervision.
7. Over-temperature, over-pressure, over-flow, leakage, disconnection, and automatic protection with alarm
8. The furnace door is reversible for easy handling of furnace tubes
9. Broad Application Range: Universities, research institutes, industrial and mining enterprises, etc., for powder, military, electronics, metallurgy, ceramics, glass, machinery, new material development, special materials, refractory materials, building materials, chemicals, metal sintering, and metal heat treatment, etc., for testing and production.
10. Double-shell structure with air convection insulating layer
Exterior powder coating with two-color combination, exquisitely elegant and generous appearance
12. Highly regarded with a large customer base
13. Great value for money, comprehensive after-sales service, 1-year warranty, lifetime on-site repairs
Main Technical Specifications
Item | Target Value | |
Rated Voltage | 220V/380V | |
Design Temperature | 800℃，1000℃，1200℃，1400℃，1600℃，1700℃，1800℃ | |
Rising Rate | ≤0.1-40℃/min (adjustable) | |
Heating Element | Imported Resistance Wire/U-Shaped Silicon Carbide Rod/U-Shaped Silicon Molybdenum Rod | |
Temperature Control Accuracy | ±1℃ | |
Temperature control method | Microcomputer control, PID tuning, intelligent microcomputer control, multi-segment programmable temperature control curve, unattended operation (fully automatic heating, temperature maintenance, power off when door is opened) | |
Thermometric element | K（0-1300℃）/S(0-1600℃)/B（0-1820℃） | |
Furnace chamber material | Ceramic Polycrystalline Fiber / Aluminum Oxide Fiber / Composite Aluminum Oxide Fiber / High Purity Composite Aluminum Oxide Fiber / Imported Fiber | |
Furnace tube material | High-purity Quartz / 999 Alumina / Heat-resistant Stainless Steel / Imported Stainless Steel | |
Cooling Method | Double-wall shell, air insulation layer | |
Surface Temperature Rise | ≤30℃ | |
Random gift | 2 heating rods, 2 rod holders, 1 crucible tongs, 1 pair of refractory gloves, 1 furnace bottom plate, 1 instruction manual and 1 certificate of conformity each |
Selection Guide
Model | Heating Zone Lengthmm） | Boiler Tube Diametermm） | Power VoltageV） | PowerKW） | Temperature Control Accuracy |
LYL-17VGLS-100/X | 100 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17VGLS-150/X | 150 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17VGLS-200/X | 200 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17VGLS-300/X | 300 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17VGLS-400/X | 400 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17VGLS-500/X | 500 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17VGLS-600/X | 600 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17VGLS-800/X | 800 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17VGLS-1000/X | 1000 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17VGLS-1200/X | 1200 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17VGLS-1500/X | 1500 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
Temperature Category | 800℃-1800℃ As preferred | ||||
Custom-made Non-Standard | Based on customer requirements, customize experimental electric furnaces in various sizes. | ||||
Standard Accessories
Name | Image | Quantity | Description | |
High-Temperature Gloves |
| 1Double | Comfortable fit and keeps hands warm; cut-resistant, wear-resistant, and heat-resistant (can withstand 350°C, contact heat for 60 seconds; 100°C, contact heat for 180 seconds) durable. | |
Heating Element | Silicon carbide rod |
| 2Please provide the Chinese content to be translated. | Silicon carbide components, with high-temperature usage and hardness, are brittle and are used after shaping, such as silicon carbide rods and tubes, which can reach a heating temperature of up to... under dry air conditions.1500100-120°C, for use under vacuum conditions; 1000-1200°C under nitrogen atmosphere; long-term use temperature 1350°C |
Silicon Molybdenum Rod |
| 2Branch | Silicon molybdenum rods are heated to high temperatures in an oxidizing atmosphere, where a dense quartz glass film forms on the surface to prevent further oxidation. Therefore, silicon molybdenum rods possess high-temperature oxidation resistance. In an oxidizing atmosphere, the temperature can reach1800°C, can be used as heating elements for industrial high-temperature furnaces in fields such as electronics, ceramics, magnetic materials, glass, metallurgy, and refractory materials. | |
Tongs for crucibles |
| 1Please provide the Chinese content to be translated. | 1. A common chemical instrument, typically used for holding crucibles. Generally made of stainless steel or hard, non-combustible, and non-oxidizable materials. 2. Use clean tongs. 3. When gripping a hot crucible with tongs, preheat the tip of the tongs to prevent the crucible from cracking due to localized cooling. After use, place the tongs tip up on the desk or a asbestos mat. 4. After the experiment, clean the crucible tongs and place them in the lab equipment cabinet for drying storage. 5. Use the bent section for holding crucibles; use the pointy end for other applications. 6. Crucible tongs may not necessarily be used with crucibles, and can also be used independently. | |
Optional Accessories Listnal Accessories List）
Individual control cabinet | Touchscreen gauge | Remote Auxiliary Module |
Crucible hook | Reduced Diameter Pipe | Rotary Furnace Tube/Tiltable |
crucibles, quartz boats | Pipe plug | Vacuum Pump |
Sapphire Tube/Quartz Tube | Thermocouple | Centralized Control Industrial Computer |
caster wheel | Multiple-point temperature measurement | Exhaust Emission Treatment Equipment |
Special Note
Quality Warranty | One-year full machine warranty, excluding related consumables (excluding pad boards and heating elements), lifetime on-site maintenance service. |
Factory Environment | 1. Indoor use 2. Environmental temperature: ±5 to 45℃ range 3. The relative humidity of the surrounding environment shall not exceed 85%. 4. No conductive dust, explosive gases, or gases that can severely damage metals and cause insulation corrosion are present around the stove. |
Safety Protection | 1. When an electric furnace is first used or after a long-term shutdown, it must be seasoned to avoid the risk of the furnace chamber cracking. Keep the equipment clean and regularly inspect the electric furnace wiring for secure contact. 3. Do not exceed the rated temperature when using the electric furnace to prevent damaging the heating elements. Prohibition of pouring any flammable liquids or molten metals into the furnace. 4. During the process, the temperature should generally not exceed 300℃ and the heating rate should be moderate. This is because, when heating begins, the furnace is cold and requires a significant amount of heat to be absorbed. |
After-sales service | We promise to address our customers' technical queries within 1 hour. 2. We promise to issue the test results within 1 working day for equipment returned for repair, complete the repair within 3 working days, and make special materials to be ordered and handled accordingly. 3. Within one week after returning the equipment to the customer, conduct a follow-up visit with the user and provide free technical consultation. |
Friendly Reminder | Do not operate the equipment at rated temperature for extended periods to ensure its normal service life. 2. Carefully count and verify the quantity of goods and accessories upon receipt to avoid any inconvenience caused by under-shipping or missing items. 3. To extend the service life of the instrument, we recommend a heating rate and cooling rate of 10℃/min. The cooling rate should not exceed 5℃/min. 5. This furnace does not have a vacuum-sealed structure, therefore it is not suitable for introducing flammable or explosive gases. 6. After some use, the furnace chamber may develop minor cracks, which is a normal occurrence and will not affect operation. It can be repaired using an alumina coating. |
Common Faults and Troubleshooting
Fault Phenomenon | Fault Cause | Exclusion Methods |
Turn on the control power switch, no power indicator is present. | Control circuit, fuse blown, power off | Check for short circuits, eliminate them, then replace the fuse. |
Equipment operates with voltage but no current. | Heating element fractured | Replace heating element |
Instrument PV display shows the upper temperature limit of the corresponding type thermocouple. | Thermocouple short circuit | Replace thermocouple |
Power is normal, but the furnace cannot heat up. | Control main circuit damage | Notify maintenance personnel for inspection |
