Equipment Brief Introduction
The LYL-17AGL high-vacuum tube furnace incorporates advanced technology, featuring an independently developed energy-saving, environmentally friendly, and new type electric furnace with an advanced and reasonable structure, and a stylish appearance. The outer shell is made of cold-rolled steel plate, processed by CNC machine tools, and finished with a luxurious and beautiful two-color imported epoxy powder electrostatic spray painting process, which is resistant to high temperatures and corrosion. It uses resistance wire/silicon carbide rod/silicon molybdenum rod as the heating element, a double-layer furnace shell air insulation layer, and can maintain a low surface temperature of the furnace shell. This furnace boasts an even temperature field, low surface temperature of the furnace body, adjustable heating rate, energy-saving advantages, and more. The furnace chamber is constructed from ceramic fiber material using CNC technology, with strong resistance to thermal shock, excellent resistance to rapid cooling and heating, good corrosion resistance, no collapse, no crystallization, no slag, no pollution, and a long service life. The control system employs microcomputer artificial intelligence adjustment technology, featuringPIDAdjustable, fully automatic control, self-tuning function, multi-step program programming, capable of creating various heating and temperature-holding programs, with high temperature control accuracy; integrated module with thyristor control and phase-shifting triggering, protection system: features independent over-temperature protection, over-pressure, over-flow, leakage, short-circuit, and other protective measures. High level of automation, with all indicators reaching advanced levels.
The equipment is aesthetically pleasing, well-structured, and easy to operate.
Product Features
The housing is designed with a special double-layer structure of cold-rolled steel plates, and the housing paint is baked at high temperatures for durability and longevity.
Air-insulated, this furnace boasts advantages such as balanced temperature field, low surface temperature, and rapid heating rate.
Vacuum SystemWith special design, featuring easy operation, high vacuum level, and minimal vacuum leakage (Ultimate vacuum level:10-5pa）。
Sealing SystemStainless steel flanges and high-temperature-resistant furnace tubes are usedOSilicone rubber sealed type, gas flow is controlled by a needle valve after passing through a flowmeter, the valve control is equipped with an inlet valve, an exhaust valve, and a vacuum pump valve, capable of filling with inert gases such as nitrogen and argon.
The furnace chamber is constructed using imported composite alumina fiber material, processed with special technology, which saves 60% of energy compared to traditional electric furnaces.
Control SystemUtilizing microcomputer artificial intelligence adjustment technology, featuring multi-stage program programming, capable of setting various warming, constant temperature, and cooling programs with high temperature control precision. Crystal modular silicon-controlled rectifier control, phase-shifting triggering; using heating elements
The control panel features digital control with protective functions such as over-temperature, over-pressure, over-flow, disconnection, and power failure.
Temperature Categories: 1000°C, 1200°C, 1400°C, 1600°C, 1700°C, 1800°C.
Main Application
This series of equipment is ideal for research institutions, colleges and universities, and industrial and mining enterprises, serving as excellent experimental and production equipment. Primarily used for high-temperature precise annealing, crystallization, ceramic glaze preparation, mold annealing, powder metallurgy, plastic powder experiments, sintering of nanomaterials, quenching of metal parts, and all heat treatment processes requiring high temperatures.
Qualification and Honor
Quality Management System Certification: GB/T 19001:2016/ISO 9001:2015; EU CE Certification; "Luoyang City Model Enterprise for Civilized and Trustworthy Business"; "Brand in the Chinese Electric Furnace Industry"; AAA Enterprise in Quality, Service, and Reputation. Products can withstand inspections by testing institutions, and third-party certification certificates can be provided upon request.
Main Functions & Features
Energy-saving and electricity-efficient, eco-friendly and pollution-free (high-purity composite alumina/ ceramic polycrystalline fiber furnace material, lightweight, low heat storage, energy-saving, on average, half-power operation)
2. Easy replacement, energy-efficient and time-saving (heating elements are made of resistance wire/silicon carbide rod/silicon molybdenum rod, with long service life and easy replacement)
3. Integrated design for easy and flexible use, less prone to breakage, and space-saving operation
4. High temperature control accuracy (high-quality instruments, ±1℃ temperature control accuracy) with third-party inspection certificate available for the instrument.
5. Excellent uniformity of furnace temperature (rational layout, balanced temperature field, no blind spots in the furnace cavity)
6. Microcomputer program-controlled temperature regulation, adjustable heating rate, automatic operation with no need for human supervision
7. Over-temperature, over-pressure, over-flow, leakage, broken coupling, broken rod automatic protection and alarm
8. The furnace door can be opened and closed for easy removal and placement of furnace tubes.
9. Broad Application Range: Universities, research institutions, industrial and mining enterprises, etc., for powder, military industry, electronics, metallurgy, ceramics, glass, machinery, new material development, special materials, refractory materials, building materials, chemicals, metal sintering, and metal heat treatment, etc., for testing and production.
10. Double-shell design with an air convection insulation layer
Exterior electrostatic powder coating with a beautiful and generous two-color combination.
12. Highly regarded with a large customer base
13. Great value for money, comprehensive after-sales service, 1-year warranty, lifetime on-site repair
Main Technical Parameters
Item | Indicator Value | |
Rated Voltage | 220V/380V | |
Design Temperature | 800℃，1000℃，1200℃，1400℃，1600℃，1700℃，1800℃ | |
Rise Rate | ≤0.1-40℃/min (adjustable) | |
Heating Element | Imported resistive wire/U-shaped silicon carbide rod/U-shaped silicon molybdenum rod | |
Temperature Control Accuracy | ±1℃ | |
Temperature Control Method | Microcomputer control with PID adjustment, intelligent microcomputer control, multi-stage programmable temperature control curves, unattended operation (automatic heating, temperature maintenance, power off when door is opened) | |
Thermometric Component | K（0-1300℃）/S(0-1600℃)/B（0-1820℃） | |
Furnace lining material | Ceramic Polycrystalline Fiber / Aluminum Oxide Fiber / Composite Aluminum Oxide Fiber / High Purity Composite Aluminum Oxide Fiber / Imported Fiber | |
Boiler Tube Material | High-purity石英 / 999 Alumina / heat-resistant stainless steel / imported stainless steel | |
Cooling Method | Double-layer shell, air insulation layer | |
Surface Temperature Rise | ≤30℃ | |
Random gift | 2 heating rods, 2 rod holders, 1 crucible tongs, 1 pair of heat-resistant gloves, 1 furnace bottom plate, 1 instruction manual, 1 certificate of conformity |
Selection Guide
Model | Heating Zone Lengthmm） | Furnace Tube Diametermm） | Power VoltageV） | PowerKW） | Temperature Control Accuracy |
LYL-17AGL-100/X | 100 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17AGL-150/X | 150 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17AGL-200/X | 200 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17AGL-300/X | 300 | 30/40/60/80/100/120/150 | 220/380 | 4-35 | ±1℃ |
LYL-17AGL-400/X | 400 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17AGL-500/X | 500 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17AGL-600/X | 600 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17AGL-800/X | 800 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17AGL-1000/X | 1000 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17AGL-1200/X | 1200 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
LYL-17AGL-1500/X | 1500 | 30/40/60/80/100/120/150 | 380 | 4-35 | ±1℃ |
Temperature Category | 800℃-1800℃ Optional | ||||
Customized Non-Standard | According to customer requirements, customize different sizes of laboratory furnaces. | ||||
Standard Accessories
Name | Image | Quantity | Description | |
High-temperature gloves |
| 1Double | Comfortable to wear and keeps hands warm; resistant to cuts, wear, and heat (can withstand 350℃ for 60 seconds of contact heat, 100℃ for 180 seconds of contact heat) – durable and long-lasting. | |
Heating Element | Silicon carbide rod |
| 2Branch | Silicon carbide components, with high usage temperatures, are hard and brittle. After molding, they are used, such as silicon carbide rods and tubes, which can reach high heating temperatures under air-dry conditions.15001000-1200℃ under vacuum conditions, long-term use temperature of 1350℃ under nitrogen atmosphere |
Silicon Molybdenum Rod |
| 2Please provide the Chinese content you would like translated into American English. | Silicon molybdenum rods are heated to high temperatures in an oxidizing atmosphere, forming a dense quartz glass film on the surface to prevent further oxidation. Therefore, silicon molybdenum rods possess high-temperature oxidation resistance. In an oxidizing atmosphere, the temperature can reach1800°C, can be used as heating elements for industrial high-temperature furnaces in electronics, ceramics, magnetic materials, glass, metallurgy, refractory materials, etc. | |
Pot tongs |
| 1Please provide the Chinese content to be translated. | A common chemical instrument, typically used to hold crucibles. Generally made of stainless steel or hard, non-combustible, and non-oxidizable materials. 2. Use clean tongs. 3. When handling a hot crucible with tongs, preheat the tips to prevent the crucible from cracking due to local cooling. After use, place the tongs with the tips facing up on the table or on a asbestos pad. 4. After the experiment is complete, clean the crucible tongs and place them in the equipment cabinet for drying. 5. Use the bent section for holding crucibles; for other uses, use the pointed end. 6. Crucible tongs are not necessarily used in conjunction with crucibles; they can also be used independently. | |
Optional Accessories Listnal Accessories List）
Individual control cabinet | Touchscreen Gauge | Remote Assistance Module |
Crucible hook | Reduced Diameter Fitting | Turbine tube rotation/Tiltable |
Crucibles, Quartz boats | Pipe plug | Vacuum Pump |
Sapphire Tube/Quartz Tube | Thermocouple | Centralized Control Industrial PC |
Casters | Multi-point temperature measurement | Exhaust purification treatment unit |
Special Note
Quality Assurance | One-year full machine warranty, excluding related consumables (excluding pads and heating elements), lifetime on-site repair service available. |
Factory Environment | 1. Indoor Use 2. Environmental temperature within ±5-45℃ range. 3. Relative ambient temperature does not exceed 85%; 4. No conductive dust, explosive gases, or gases that can severely damage metals and cause insulation corrosion are present around the stove. |
Safety Protection | 1. When initially using or resuming use of an electric furnace after a long period of disuse, it is necessary to dry the furnace to prevent cracking of the furnace chamber. 2. Keep clean regularly and check the electrical furnace wiring for good contact periodically. 3. When using the electric furnace, the temperature must not exceed the rated temperature to prevent damage to the heating elements. It is prohibited to pour various flammable liquids and molten metals into the furnace. 4. During the process, the temperature should generally not exceed 300℃ and the rate of temperature increase should be moderate, as the furnace chamber is cold at the beginning and requires a significant amount of heat to be absorbed. |
After-sales service | 1. We promise to address any technical inquiries from our clients within 1 hour. 2. We promise to provide the test results within 1 working day for equipment returned for repair, complete the repair within 3 working days, and handle special materials on a case-by-case basis. 3. Within one week after returning the equipment to the customer, conduct a follow-up visit with the user and provide free technical consultation. |
Friendly Reminder | Do not operate the equipment at rated temperature for extended periods to ensure its normal service life. 2. Carefully count and verify the quantity of goods and accessories upon receipt to avoid any inconvenience caused by under-shipping or missing items. 3. To extend the service life of the instrument, we recommend a heating rate and cooling rate of 10℃/min. 4. The cooling rate should not exceed 5°C/min. 5. This furnace does not have a vacuum-sealed structure, therefore it is not suitable for introducing flammable or explosive gases. 6. After a period of use, this furnace may develop minor cracks in the combustion chamber, which is a normal occurrence and will not affect its operation. It can be repaired using an alumina coating. |
Common Faults and Troubleshooting
Fault Phenomenon | Fault Cause | Exclusion Methods |
Open control power switch, no power indicator. | Control circuit, fuse blown, power failure | Inspect for short circuits, eliminate if any, then replace the fuse. |
Equipment operates with voltage but no current. | Heating element fractured | Replace heating element |
Instrument PV display shows the upper temperature limit of the corresponding type thermocouple. | Thermocouple short circuit | Replace Thermocouple |
Power supply is normal, but the furnace cannot heat up. | Control main line damage | Notify maintenance staff for inspection |
