Product Details
Machinery and accessories, electrical components, automotive parts, auto-motor accessories, steel, hardware tools, knitted products manufacturing, processing, and sales; goods and technology import and export
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The automatic graphite water spray machine is primarily used for cooling the mold surface during hot forging and for lubricating the mold cavity, thereby extending the mold's service life and assisting in forging pressure. The equipment features an automatic cavity structure design and utilizes an intelligent control system to achieve the atomization and spray of the mold. It also includes automatic stirring, parameter adjustment, and angle adjustment functions for enhanced intelligence. Different installation methods for the body are available to meet various customers' site requirements.
The complete unit is made of 304 stainless steel, and the main structure consists of a graphite water storage tank, a fresh water tank, a gas storage cylinder, a graphite water reserve tank, electrical equipment, and an automatic stirring device, among other critical components.
Sliding table and cantilever type spray mechanisms, as well as displacement mechanisms, are equipped with high-speed, high-precision servo motors, fitted with high-torque reducers, and feature electromagnetic clamping brakes. This allows for high-speed operation, high precision, and multi-position control modes.
The cylinder-type water-spraying mechanism utilizes high-speed, high-precision rodless cylinders or rotating cylinders, enabling high-speed and high-precision centralized sprinkling patterns.
The company specializes in forging auxiliary equipment, medium and high-frequency feeding machines, automatic scale removal machines, conveyor belts, preheating machines, and other auxiliary equipment for the forging industry.
Serial Number | Equipment Category | Installation Method | Application Scope | Features of the Equipment |
1 |
Sliding Table Graphite Water Spray Machine - Motor Type | External, the equipment can be placed on the back of the press, and the spray nozzles and water tank are integrated into one unit. | Applicable to long mold, wide mold, and molds requiring multi-point spray. The slider stroke can be customized to different types of presses. | Utilizing high-precision lead screws and high-speed servo motors, the system achieves multi-position, high-speed, and high-precision graphite water spray, with spray time adjustable at will. The spray range can be adjusted according to the actual mold cavity, setting the start and end spray points. The water-to-air ratio during spraying can be freely adjusted. In the standby or shutdown state of the equipment, the spray mechanism retracts and folds to save user space, maximizing user-friendliness. |
2 |
Overhanging Arm Graphite Water Spray Nozzle - Motor Type | Back-mounted, the equipment is fixed on the back of the press, with the spray nozzle moving mechanism and water tank structures installed separately. | Suitable for long molds, round molds, and molds requiring multi-angle spray. The rotation angle can be adjusted according to different types of press machines. | Utilizing a high-angled rotating platform with a high-torque reducer and a high-speed servo motor, multi-position, high-speed and high-precision graphite spray nozzles can be achieved. Spray time is freely adjustable. The spray range can be set according to the actual mold cavity, adjusting the start and end points of the spray. The water-to-air ratio during spraying can be freely adjusted. In the standby or shutdown state of the equipment, the spray mechanism will retract and rotate to the back of the press. Saves user space and maximizes user-friendliness. |
3 |
Overhanging Graphite Water Spray Nozzle - Cylinder Type | Applicable for round molds and dies that do not require multi-angle spray nozzles. Rotation angle is 90°. | Utilizing a high-torque, high-speed, high-precision rotary cylinder, a concentrated spray of graphite at a single angle position is achieved. The water-to-air ratio during the spray can be freely adjusted. The spray duration is adjustable as well. When the equipment is in standby or shutdown mode, the spray mechanism retracts and rotates to the back of the press, saving user space and maximizing user-friendliness. | |
4 |
Linear Graphite Water Spray Nozzle - Cylinder Type | Suitable for round molds and molds that do not require multi-angle spray nozzles. Stroke can be customized according to the mold cavity size. | Utilizing high-speed, high-precision rodless cylinders, a focused spray of graphite can be achieved with a small range of side-to-side oscillation at a single angle position. The water-to-air ratio during spraying can be freely adjusted, as well as the spray duration. When the equipment is in standby or shutdown mode, the spray mechanism will retract from the mold cavity. | |
5 | Linear Graphite Water Spray Tower - Motorized Type | Adaptable to both long molds and round molds, it can meet various spray systems. | Utilizing high-speed, high-precision rodless cylinders paired with servo motors, a concentrated spray of graphite can be achieved with left and right swing coverage at single or multiple positions. The water-to-air ratio during the spray can be freely adjusted, as well as the spray duration. In the equipment's standby or shutdown state, the spray mechanism will retract from the mold cavity. |
Product Installation Effect Display
Arlong arm graphite water spray machine illustration(Cylinder type installation methods are the same)
3. Linear Graphite Water Spray Machine Illustration
Equipment Component Function Description:
(1) Spray Head ModuleSelf-developed high-precision cavities, capable of atomizing graphite, achieving lubrication and cooling for mold cavities.
(2) Front BoomInstall the nozzle module and connect it to the angle adjustment plate for management to achieve angle adjustment.
(3) Angle Adjustment Sheet MetalAdjust the spray angle of the straight arm prior to adjustment.
(4) Telescopic BoomConnects the front and rear straight arms for installation of the angle adjustment sheet metal.
(5) Angle-adjustable Sheet MetalAdjust the angle between the straight arm and the middle straight arm after adjustment.
(6) Rear BoomConnect the end rotation shaft.
(7) End Rotation AxisConnect the spray system and pair with a mobile cylinder that rotates and moves to the working position during operation and returns to the standby position when the machine is turned off.
(8) Height Adjustment ModuleEquipped with high-precision lead screws and handwheels for adjusting the spray height. Effective adjustment of the spray height for different mold cavities.
(9) Sliding Platform ModuleThe power unit for equipment movement employs high-speed, high-precision lead screws paired with servo motors to achieve rapid and precise multi-point spraying of graphite water.
(10) Motor Installation BayInstall servo motor.
(11) Valve Body Mounting CompartmentInstall gas valves, water valves, and diaphragm pumps, etc., auxiliary components.
(12) CastersEasier for users to quickly move devices.
(13) Freshwater TankClean water used for the automatic cleaning of the storage nozzle module.
(14) External Gas Line ConnectorConnects to external manual graphite water spray or similar.
(15) Pressure GaugeThe current pressure of the equipment is displayed; the equipment can only operate normally when the pressure reaches the standard pressure value.
Control BoxFor installing electrical devices for equipment control. (Control box not included for cylinder movement type.)
(17) Human-Machine Interface DevicesSet equipment operating parameters and monitor the current equipment operating status.
(18) Operation Panel:Used for controlling equipment's start/stop modes and emergency stop, facilitating simulation during parameter settings.
（19）Graphite Water Tank Agitator Motor：Agitation for graphite water tanks to prevent sedimentation and solidification of graphite water causing pipeline blockages (By default, the machine starts in agitation mode upon power-on; to stop, switch to manual mode and click on the manual mode page of the man-machine interaction device to pause).
Graphite Water TankUsed for storing graphite water, refilling is possible by opening the top sheet metal cover (it should be checked daily under normal circumstances to ensure the remaining water level in the graphite water tank).
Adjustable Foot PadAdjust the installation height of the equipment and level the operational height.
Aerial graphite water spray machine structure description (similar to cylinder-type structure)
Equipment Component Function Description:
(1) Spray Head ModuleSelf-developed high-precision cavities effectively atomize graphite ink, achieving lubrication and cooling for mold cavities.
(2) Front Boom:Install the nozzle module and connect it to the angle adjustment panel for angle adjustment. Angle adjustment panel:
(3) Angle-adjustable Sheet MetalAdjust the angle between the front and rear straight arms before adjustment.
(4) Rear Boom:The connecting rotating mechanism drives the nozzle module's movement.
(5) Rotating Mechanism Installation BayInstall high-speed, high-precision rotary platform.
(6) Installation Plate:Used for connecting equipment to the press.
(7) Motor Installation BayInstall servo motor.
Linear Graphite Water Spray Tower Structural Description
Equipment Component Function Description:
（1）Installation BackplateUsed for connecting automatic sprinkler equipment and press machines.
（2）Adjustable Height BracketAdjust the equipment installation height by turning the handwheel on the telescopic stand.
（3）Equipment Installation Bracket:Used for installing the main body of automatic sprinkler equipment.
（4）Adjustable seat for equipment front and backAdjustable for compensating the front and rear distance of automatic sprinkler equipment.
（5）Sports-related component storage bay:The cylinder chamber is equipped with rodless cylinders, position detection sensors, and balanced light rods with sliders.
（6）Equipment auxiliary support armEnhances equipment operational stability.
(7) Spray Head Module:Self-developed high-precision cavities effectively atomize the graphite ink, achieving lubrication and cooling for the mold cavity.
(8) Telescopic BoomUsed for actuating the telescopic movement of the spray nozzle module.
General Water Tank A Structural Description
Four models, including cantilever and slider types, utilize a universal water tank structure. Equipment with cylinder operation, excluding the uninstalled control box, is identical to that of the motorized type.
(1) Control Box:For installing electrical devices for equipment control. (Cylinder-type models do not have a control box.)
(2) Human-Machine Interaction Devices:Set equipment operating parameters and monitor the current equipment running status. (within the installation and control operation box of the cylinder motion human-machine interaction equipment)
(3) Operation Panel:Used for controlling the start/stop mode and emergency stop of the equipment, facilitating simulation during parameter settings. (This operation panel is not available for cylinder operation models.)
(4) Freshwater Tank:Clean water used for the automatic cleaning of the storage nozzle module.
(5) Valve Body Installation BayInstall gas valves, water valves, diaphragm pumps, and other auxiliary components.
(6) Pressure/Gauge Pressure IndicatorDisplay current equipment air/water pressure. The equipment can only operate normally when the air/water pressure reaches the standard value.
Graphite Water Mixing MotorAgitation for graphite water tanks to prevent sedimentation and clogging of pipelines (by default, the unit starts agitation upon power-on; to stop, switch to manual mode and click on the manual mode page of the man-machine interface device to pause).Note: The cylinder motion type is an air-driven agitator unit.
(8) Graphite Water TankUsed for storing graphite water, refilling is possible by opening the top sheet metal cover (it is recommended to check the remaining water in the graphite water tank daily).
(9) Adjustment Foot Pads:Adjust the installation height of the equipment and level the operational height.
(1) Control Box:For installing electrical devices for equipment control. (Cylinder motion type does not have a control box.)
(2) Vessel pump body agitator installation chamber:Install gas valves, water valves, mixers, and diaphragm pumps, as well as other auxiliary components.
(3) Graphite Water TankUsed for storing graphite water; fresh water can be added by opening the sheet metal cover (it should be checked daily for the remaining water in the tank under normal circumstances).
(4) Human-Machine Interaction DevicesSet equipment operating parameters and monitor the current equipment operating status. (In the installation and control box of the cylinder-type human-machine interaction equipment.)
(5) Equipment interface with aviation connectors:Equipment for external interfacing, such as button control boxes, and servo motors, etc.
(6) Quick Connection Plate for Water and GasUsed for quick connection of water and gas fittings; connections should be made according to actual function.
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