The automatic graphite water spray machine is primarily used for surface cooling of molds in hot forging and for lubrication within the mold cavity, thereby extending the mold's service life and assisting in forging operations. This equipment features an automatic cavity structure design, utilizing an intelligent control system to perform misting spray on the mold, and is equipped with automatic stirring, automatic parameter adjustment, and automatic angle adjustment functions, among other intelligent features. It offers various installation methods for the body to meet the site requirements of different customers.
Complete unit utilizesMaterial made of 304 stainless steel, the main structure consists of a graphite water storage tank, fresh water tank, gas storage cylinder, graphite water reservoir, electrical equipment, and an automatic stirring device, among other critical components.
Sliding table and cantilever type water spray mechanisms, all equipped with high-speed, high-precision servo motors, featuring a high-torque reducer and electromagnetic holding brake, enabling high-speed, high-precision, and multi-position control modes.
The cylinder-type spray system utilizes high-speed, high-precision rodless cylinders or rotary cylinders, enabling high-speed and high-precision centralized spray patterns.
The company specializes in forging auxiliary equipment, medium and high-frequency feeding machines, automatic scale removal machines, conveyor belts, preheating machines, and other ancillary equipment for the forging industry.
Serial Number | Equipment Category | Installation Method | Applicable Range | Equipment Features |
1 |
Sliding Table Graphite Water Spray UnitMotor Type | External, the equipment can be placed on the back of the press, and the spray nozzle mechanism is integrated with the water tank and other mechanisms. | Suitable for long mold, wide mold, and molds requiring multi-point spray. The slider stroke can be customized to fit different types of press machines. | Utilizing high-precision leadscrews and high-speed servo motors, the system achieves multi-position, high-speed, and high-precision graphite water spraying with freely adjustable spray times. The spray range can be adjusted based on the actual mold cavity to set the start and end points of spraying. The water-to-air ratio during spraying can be freely regulated. In standby or shutdown mode, the spray mechanism retracts and folds to save space, maximizing user-friendliness. |
2 |
Overhanging graphite water spray unitMotor Type | Back-mounted, the equipment is fixed on the back of the press, with the spray nozzle moving mechanism and the water tank installed separately. | Suitable for long molds, round molds, and molds requiring multi-angle spray. The rotation angle can be adjusted according to different types of presses. | Utilizing a high-angled rotating platform with a high-torque reducer and a high-speed servo motor, multi-position, high-speed and high-precision graphite spray nozzles can be achieved. Spray time is freely adjustable. The spray range can be set according to the actual mold cavity, adjusting the start and end spray points. The water-to-air ratio during spraying can be freely adjusted. In the standby or shutdown state of the equipment, the spray mechanism retracts and rotates to the back of the press. Saves user space, and maximizes user-friendliness. |
3 |
Overhanging graphite water spray unitCylinder type | Suitable for round molds and dies that do not require multi-angle spray. Rotation angle is:90° | A high-torque, high-speed, and high-precision rotary cylinder is utilized to achieve concentrated sprinkling of graphite at a single angle and position. The water-to-air ratio during sprinkling can be freely adjusted. The sprinkling time can be freely regulated. When the equipment is in standby or shutdown mode, the sprinkling mechanism will retract and rotate to the back of the press, saving user space and maximizing user-friendliness. | |
4 |
Linear Graphite Water Spray TowerCylinder type | Suitable for round molds and molds that do not require multi-angle spray nozzles. Stroke can be customized according to the mold cavity size. | Utilizing high-speed, high-precision rodless cylinders, the spray graphite is concentrated with a small range of left-right swing at a single angle position. The water-to-air ratio during spraying can be freely adjusted. The spraying time is also adjustable. When the equipment is in standby or shutdown mode, the spraying mechanism will retract from the mold cavity. | |
5 | Linear Graphite Water Spray MachineMotor Type | Adaptable for both long and round molds to accommodate various spray methods | Utilizing high-speed, high-precision rodless pneumatic cylinders paired with servo motors, a focused spray of graphite over a single or multi-position left-to-right range can be achieved. The water-gas ratio during the spray can be freely adjusted, as well as the spray time. When the equipment is in standby or shutdown mode, the spray mechanism will retract from the mold cavity. |
Product Installation Effect Display
Ampoule graphite water spray machine illustration(Cylinder-type installation methods are identical)
3. Linear Graphite Water Spraying Machine Illustration
Sliding Plate Graphite Water Spray Machine Structural Description
Equipment Component Function Description:
（1) Spray Head ModuleSelf-developed high-precision cavities effectively atomize graphite oil, achieving lubrication and cooling of the mold cavity.
（2) Front Boom ArmInstall the nozzle module and connect it with the angle adjustment panel to achieve angle adjustment.
（3) Angle Adjustment Sheet MetalAdjust the straight arm spray angle prior to regulation.
（4) Straight armConnects the front and rear straight arms for installing angle adjustment sheet metal.
（5) Angle Adjustment Sheet MetalAdjusted angle between the straight arm and the middle straight arm.
（6) Rear BoomConnect to the end rotating shaft.
（7) End Rotation shaftConnect the spray system and pair with a mobile cylinder that rotates and moves to the work position during operation and to the standby position upon shutdown.
（8) Height Adjustment ModuleEquipped with high-precision lead screws and handwheels. Used for adjusting the spray height, it can effectively regulate the spray height for different mold cavities.
（9) Sliding Platform ModuleThe power unit for equipment movement utilizes high-speed, high-precision lead screws paired with servo motors to achieve rapid and precise multi-point spray of graphite water.
（10) Motor Installation BayInstall servo motor.
（11) Valve Body Mounting ChamberInstall gas valves, water valves, and diaphragm pumps, etc., auxiliary components.
（12) caster wheelsEasier for users to quickly move devices.
（13) Freshwater TankClean water used for the automatic cleaning of the storage nozzle module.
（14) External Gas Line ConnectorConnect to external manual graphite water spray or similar.
(15) Pressure GaugeThe current pressure of the equipment is displayed; the equipment can only operate normally when the pressure reaches the standard pressure value.
（16) Control BoxUsed for installing electrical devices for equipment control. (Cylinder movement type does not have a control box.)
（17) Human-Machine Interface DevicesSet equipment operating parameters and monitor the current equipment operating status.
（18) Operating Panel:Used for controlling the start/stop mode and emergency stop of equipment, facilitating simulation during parameter setting.
（19）Graphite Water Tank Stirring Motor：For stirring in graphite water tanks to prevent sedimentation and solidification of graphite water causing pipeline blockages (normally, the machine starts in stirring mode by default; to stop, switch to manual mode and click on the manual mode page of the man-machine interaction device to pause).
（20) Graphite Water TankUsed for storing graphite water, refilling can be done by opening the top sheet metal cover (it should be checked daily under normal circumstances to monitor the remaining water level in the graphite water tank).
（21) Adjustable Foot PadAdjust the installation height of the equipment and level the operating height of the device.
Description of the cantilevered graphite water spray unit (cylinder-type structure is similar)
Equipment Component Function Description:
（1) Nozzle Module:Self-developed high-precision cavities effectively atomize graphite, achieving lubrication and cooling for mold cavities.
（2) Front Boom:Install nozzle module and connect with the management plate for angle adjustment. Angle adjustment plate:
（3) Angle-adjustable Sheet MetalAdjust the angle between the front and rear straight arms before adjustment.
（4) Rear Boom:The connecting rotating mechanism drives the nozzle module to move.
（5) Rotating Mechanism Installation BayInstall high-speed, high-precision rotary platform.
（6) Installation Panel:Used for connecting equipment to a press.
（7) Motor Installation Bay:Install servo motor.
Straight-line Graphite Water Spray Machine Structural Description
Equipment Component Function Description:
（1）Installation BackplateUsed for connecting automatic sprinkler equipment and press machines.
（2）Adjustable Height BracketAdjust the equipment installation height by turning the handwheel on the telescopic bracket.
（3）Equipment Installation BracketFor installation of the main body of automatic sprinkler equipment.
（4）Adjustable seat for equipment front and rear:Used for adjusting the compensation distance between the front and rear of automatic sprinkler equipment.
（5）Sports-related component storage bay:The storage chamber is equipped with rodless cylinders, position detection sensors, and balanced light rods with sliders.
（6）Equipment auxiliary support armEnhances equipment operational stability.
（7) Spray Head Module:Self-developed high-precision cavities effectively atomize graphite ink, achieving lubrication and cooling of mold cavities.
（8) Telescopic BoomUsed to drive the telescopic movement of the spray head module.
General-purpose Water TankA structural description
Four models, including cantilever and slider types, utilize a universal water tank structure. Equipment with cylinder action, excluding the uninstalled control box, is identical to the motorized type in all other components.
（1) Control Box:Used for installing electrical components for equipment control. (No control box is included for cylinder-type movement.)
（2) Human-Machine Interaction Devices:Set equipment operating parameters and monitor the current equipment operating status. (Within the installation and control cabinet of the cylinder movement human-machine interaction equipment.)
（3) Operation Panel:Used to control the start/stop mode and emergency stop of the equipment, facilitating simulation during parameter settings. (This operation panel is not available for cylinder-driven models.)
（4) Freshwater Tank:Potable water used for the automatic cleaning of the savings nozzle module.
（5) Valve body mounting chamber:Install gas valves, water valves, and diaphragm pumps, as well as other auxiliary components.
（6) Pressure/Gauge IndicatorDisplay Current Equipment Pressure/Water Pressure: The equipment can only operate normally when the pressure reaches the standard value.
（7) Graphite Water Agitator MotorAgitation for graphite water tanks to prevent sedimentation and solidification of the graphite water, which could lead to pipeline blockages (normally, the machine defaults to the agitation start-up state upon power-on; to stop, switch to manual mode and click the manual mode page of the man-machine interface device to pause).Note: The cylinder movement type is an air-driven agitator unit.
（8) Graphite Water TankUsed for storing graphite water, refilling is possible by opening the top sheet metal cover (it should be checked daily under normal circumstances to ensure the remaining water level in the graphite water tank).
（9) Adjustable Foot PadsAdjust the installation height of the equipment and level the operational height of the device.
General-purpose Water TankB Structure Description
（1) Control Box:Used for installing electrical components for equipment control. (Cylinder movement type does not include a control box.)
（2) Vessel/Pump Housing Agitator Installation BayInstall gas valves, water valves, mixers, and diaphragm pumps, as well as other auxiliary components.
（3) Graphite Water TankUsed for storing graphite water; fresh water can be added by opening the sheet metal cover (the water level in the tank should be checked daily as a routine).
（4) Human-Machine Interaction Devices:Set equipment operating parameters and monitor the current equipment operating status. (In the installation and control box of the cylinder-type human-machine interaction equipment.)
（5) Equipment mating with aviation connectors:Used for interfacing with external equipment such as button control boxes, servo motors, etc.
（6) Quick-Connect Water and Gas PlateUsed for quick connection of water and gas fittings, requiring a connection based on the actual function.
