Equipment Brief Introduction
Vacuum Atmosphere Furnace LYL-18ZKD (LCD touch screen control) incorporates advanced technology, featuring an independently developed energy-saving, environmentally friendly, and new type electric furnace with an advanced and reasonable structure, and is aesthetically pleasing. The casing is made of high-quality cold-rolled steel plate, precision machined, and finished with a luxurious and beautiful two-color imported epoxy powder electrostatic spraying process, making it resistant to high temperatures and corrosion. It uses high-quality resistance wire/silicon carbide rod/silicon molybdenum rod as the heating element, with a double-layer furnace shell air insulating layer to maintain a low surface temperature of the furnace shell. This furnace boasts an even thermal field, low surface temperature of the furnace body, adjustable heating rate, energy-saving advantages, and more. The furnace chamber is constructed using ceramic fiber material and precision technology, demonstrating strong resistance to thermal shock, excellent resistance to rapid cooling and heating, good corrosion resistance, no collapse, crystallization, or slagging, and is pollution-free with a long service life. The control system employs microcomputer artificial intelligence adjustment technology.PIDAdjustable, fully automatic control, self-tuning function, multi-step program programming, capable of setting various heating and temperature-holding programs, with high temperature control accuracy; integrated module with silicon-controlled rectifier control, phase-shifting triggering, and protection system: featuring independent over-temperature protection, over-pressure, over-flow, leakage, short-circuit, and other protections. High level of automation, with all indicators reaching advanced levels.
This furnace is equipped with a 1-8 type vacuum pump, and an additional set of condenser tubes is required between the vacuum pump and the furnace interface. Working atmosphere: atmosphere protection (can accommodate various inert protection atmospheres) with a reserved vacuum interface.
Primary Application
This equipment is widely used in universities, research institutions, industrial and mining enterprises, and is an ideal device for experiments and production in powder, electronics, metallurgy, pharmaceuticals, ceramics, sulfur, new glass materials, chemicals, metal sintering, and metal heat treatment.
Qualification & Honor
Quality Management System CertificationGB/T19001:2016/ISO 9001:2015； EU (European Union)CECertification: "Luoyang City Model Enterprise for Civilization and Trustworthy Business Operation"“China Electric Furnace Industry***”；“Quality, Service, Reputation - AAA Corporation”The products have passed inspections by reputable testing agencies, and third-party certification can be provided upon request.
Main Functions & Features
1. Energy-efficient and eco-friendly (high-purity composite alumina/ ceramic polycrystalline fiber furnace material, lightweight, low heat retention, energy-saving, operating at half power on average)
2. Easy replacement and energy-saving (with high-quality resistance wire/silicon carbide rod/silicon molybdenum rod heating elements, long lifespan and easy replacement)
3. Integrated design for easy and flexible use, less prone to breakage, and space-saving operation.
4. High temperature control accuracy (excellent instrument quality, ±1℃ temperature control accuracy) with third-party inspection certificate available for the instrument.
5. Excellent uniformity of furnace temperature (reasonable layout, balanced temperature field, no dead corners in the furnace cavity)
6. Microcomputer programmable temperature control with adjustable heating rate, automatic operation without the need for human supervision
7. Over-temperature, over-pressure, over-flow, leakage, unbalanced, broken rod automatic protection and alarm
8. Side-hinged door for easy access
9. Broad Application Range: Universities, research institutions, industrial and mining enterprises, etc., for powder, military, electronics, metallurgy, pharmaceuticals, ceramics, glass, machinery, new material development, special materials, refractory materials, construction materials, chemicals, metal sintering, and metal heat treatment testing and production.
10. Double-shell structure, air convection heat-insulating layer
11. Powder-coated shell with dual-color design, exquisitely elegant and generous appearance
12. Excellent reputation, numerous clients
13. Great value for money, comprehensive after-sales service, 1-year warranty, lifetime on-site repair.
14Circular furnace door, with lower surface temperature on the furnace door and body Safer
15. OType seal, four-hand wheel extrusion sealing, excellent sealing effect, the product is more uniform in gas sintering inside the furnace, pressure retention72Hours won't leak, easy to open/close the furnace door. (Traditional square furnace door, screws on all sides.)+Rubber pad seals fail to meet the sealing requirements, wasting gas resources. They oxidize during the firing process. Over time, they are prone to slipping, leading to a deterioration in sealing performance, and they do not meet the technical sealing requirements.
16.New air-tight atmosphere furnace with superior sealing and specially designed furnace door.
17. Equipped with an oxygen analyzer, capable of measuring exhaust oxygen content (optional multi-gas analyzers available)
Main Technical Parameters
Item | Indicator Value |
Rated Voltage | 220V/380V |
Design Temperature | 800℃，1000℃，1200℃，1400℃，1600℃，1700℃，1800℃ |
Rising rate | ≤0.1-40℃/min (adjustable) |
Heating Element | High-Quality Imported Resistance Wire / High-Quality U-Type Silicon Carbide Rod / High-Quality U-Type Silicon Molybdenum Rod |
Temperature Control Accuracy | ±1℃ |
Vacuum level | -0.1mpaHigh vacuum degree up to300pa） |
Temperature Control Method | Touchscreen intelligent control, PID tuning, smart microcomputer control, multi-step programmable temperature control curves, no need for supervision (fully automatic heating, insulation, power off when door is opened) |
Thermometric element | K（0-1300℃）/S(0-1600℃)/B（0-1820℃） |
Furnace lining material | Ceramic Polycrystalline Fiber /Alumina fiber/Alumina Fiber/High purity aluminum oxide fiber/Imported Fiber |
Vacuum Pump | Rotary Vane Pump |
Flow meter | Buoy Flow Meter |
Available for gas passage | Can be filled with inert protective gases such as nitrogen, argon, and oxygen. |
Furnace door | The furnace door is double-sided, opening at both ends to accommodate larger furnace chambers, and it also facilitates the loading and unloading of materials. |
Furnace door structure | Front door side-hinged |
Cooling Method | Double-layer shell with air insulation layer |
Surface Temperature Rise | ≤30℃ |
Random gift | 2 heating rods, 2 rod holders, 1 crucible tongs, 1 pair of refractory gloves, 1 furnace bottom plate, 1 user manual and 1 certificate of conformity each |
Selection Guide
Model | Furnace chamber dimensions (depth, width, height)mm) | Furnace Volume (L) | Power Voltage (V) | Power (KW) | Temperature Control Accuracy |
LYL-18ZKD-1 | 200*150*150 | 4.5 | 220 | 4 | ±1℃ |
LYL-18ZKD-2 | 300*200*120 | 7.2 | 220 | 6 | ±1℃ |
LYL-18ZKD-3 | 300*200*150 | 9 | 220 | 8 | ±1℃ |
LYL-18ZKD-4 | 300*200*200 | 12 | 220/380 | 10 | ±1℃ |
LYL-18ZKD-5 | 400*250*160 | 16 | 380 | 12 | ±1℃ |
LYL-18ZKD-6 | 400*300*300 | 36 | 380 | 14 | ±1℃ |
LYL-18ZKD-7 | 500*500*500 | 125 | 380 | 25 | ±1℃ |
LYL-18ZKD-8 | 700*500*500 | 175 | 380 | 30 | ±1℃ |
LYL-18ZKD-9 | 800*500*500 | 200 | 380 | 40 | ±1℃ |
LYL-18ZKD-10 | 800*800*800 | 512 | 380 | 90 | ±1℃ |
LYL-18ZKD-11 | 1200*800*800 | 768 | 380 | 100 | ±1℃ |
LYL-18ZKD-12 | 1000*1000*1000 | 1000 | 380 | 120 | ±1℃ |
LYL-18ZKD-13 | 1500*1000*1000 | 1500 | 380 | 150 | ±1℃ |
LYL-18ZKD-14 | 2000*1000*1000 | 2000 | 380 | 180 | ±1℃ |
Temperature Category | 800℃-1800℃ Available for selection | ||||
Custom Made Non-Standard | According to customer requirements, customize furnaces in various sizes. | ||||
Standard Accessories
Name | Image | Quantity | Description | |
High-Temperature Gloves | | 1Double | Excellent comfort and keeps hands warm; cut-resistant, wear-resistant, and heat-resistant (can withstand up to 350°C, can touch heat for 60 seconds at 100°C, 180 seconds at 100°C) for long-lasting durability. | |
Heating Element | Silicon carbide rod | | 2Branch | Silicon carbide components, with higher operating temperatures, are hard and brittle, and are used after molding. For instance, silicon carbide rods and tubes, after shaping, can reach high temperatures in air-dry conditions.15001000-1200℃ under vacuum, 1350℃ for long-term use under nitrogen atmosphere |
Silicon Molybdenum Rods | | 2Please provide the Chinese content to be translated. | Silicon molybdenum rods are heated to high temperatures in an oxidizing atmosphere, where a dense quartz glass film forms on the surface, protecting them from further oxidation. Thus, silicon molybdenum rods possess high-temperature oxidation resistance. In an oxidizing atmosphere, temperatures can reach1800°C, can be used as heating elements for industrial high-temperature furnaces in sectors such as electronics, ceramics, magnetic materials, glass, metallurgy, and refractory materials. | |
Crucible tongs |
| 1Translate the following foreign trade supply-related content into American English, returning the original text without any Chinese content if there is none: (No Chinese content provided) | A common chemical instrument, typically used for holding crucibles. Generally made of stainless steel or hard, non-combustible, and non-oxidizable materials. 2. Use clean tongs. 3. When gripping a hot crucible with tongs, preheat the tip of the tongs to prevent the crucible from cracking due to localized cooling. After use, place the tongs with the tip facing up on the desk or a asbestos pad. 4. After the experiment, clean the crucible tongs and place them in the laboratory equipment cabinet for drying storage. 5. Use the bent section for holding crucibles; use the pointed end for other applications. 6. Crucible tongs are not necessarily used with crucibles; they can also be used separately. | |
Bottom plate | | 1Block | Ceramic furnace bottom plate, with high-temperature and wear resistance, providing load-bearing capabilities, protecting the furnace bottom from wear, and extending the service life of the equipment. | |
Optional Feature Accessories Listnal Accessories List）
Individual control cabinet | Touchscreen Gauge | Remote Assistance Module |
Observation window | Exhaust ports and chimneys | Heating fan |
Crucibles, mold boxes | Door jam | Bottom plate |
Blower | Thermocouple | Centralized Control Industrial PC |
| caster wheel | Multi-point temperature measurement | Exhaust Emission Purification Equipment |
| Gas Detector | Quality Flow Meter | Digital Compound Vacuum Gauge |
Special Note
Quality Assurance | One-year full machine warranty, excluding related consumables (mat boards and heating elements excluded).Lifetime In-Home Repair Service |
Factory environment | 1. Indoor use 2. Environmental temperature: ±5-45°C range 3. The relative humidity of the surrounding environment shall not exceed 85%. 4. No conductive dust, explosive gases, or gases capable of severely damaging metals and insulation corrosion are present around the furnace. |
Safety Protection | 1. When using an electric furnace for the first time or after a long period of disuse, it is necessary to dry the furnace to prevent cracking of the furnace chamber. 2. Keep clean regularly and check the electrical furnace wiring for good contact periodically. 3. When using the electric furnace, the temperature must not exceed the rated temperature to prevent damage to the heating elements. It is prohibited to pour various flammable liquids and molten metals into the furnace. 4. During the process, the temperature should generally not exceed 300℃ and the heating rate should be moderate. This is because, when heating starts, the furnace is cold and requires a significant amount of heat absorption. |
After-sales service | 1. We commit to addressing any technical inquiries from our clients within one hour. 2. We promise to provide a test result within 1 working day for equipment returned for repair, complete the repair within 3 working days, and handle special materials on a case-by-case basis. 3. Within one week after returning the equipment to the customer, conduct a follow-up visit with the user and provide free technical consultation. |
Friendship Reminder | 1. To ensure the normal service life of the equipment, please do not operate it continuously for extended periods.NoneSet temperature. 2. Carefully count and verify the quantity of goods and accessories upon receipt to avoid any inconvenience caused by under shipment or shortages. 3. To extend the service life of the instrument, we recommend that the heating and cooling rates not exceed 10℃/min. 4. The cooling rate should not exceed 5°C/min. 5. This furnace does not have a vacuum-sealed structure, therefore it is not suitable for introducing flammable or explosive gases. 6. After some time of use, the furnace chamber may develop minor cracks, which is a normal occurrence and will not affect its operation. These can be repaired using an alumina coating. |
Common Faults and Troubleshooting
Fault Phenomenon | Fault Cause | Exclusion Methods |
Turn on the control power switch and there is no power indicator. | Control circuit, fuse blown, power outage | Inspect for short circuits, eliminate if present, then replace the fuse. |
Equipment operates with voltage but no current. | Heating element fractured | Replace heating element |
Instrument PV displays the upper temperature limit of the corresponding type of thermocouple. | Thermocouple short circuit | Replace Thermocouple |
Power is functioning properly, but the furnace is unable to heat up. | Control main line damage | Notify maintenance personnel for inspection |
