Equipment Brief Introduction
The LYL-12KL series dental porcelain furnace incorporates advanced technology, featuring a self-developed and produced energy-saving, environmentally friendly, and new type electric furnace with an advanced and reasonable structure, and is aesthetically pleasing. The exterior shell is made of high-quality cold-rolled steel plate, processed by CNC machine tools, and finished with a luxurious and beautiful two-color imported epoxy powder electrostatic spraying process, which is resistant to high temperatures and corrosion. It uses high-quality resistance wire/silicon carbide rod/silicon molybdenum rod as the heating element, a double-layer furnace shell with an air insulation layer, maintaining a low surface temperature of the furnace shell. The furnace boasts an even thermal field, low surface temperature of the furnace body, adjustable heating rate, and energy-saving advantages. The furnace chamber is constructed from ceramic fiber material using CNC technology, with strong resistance to thermal shock, excellent resistance to rapid cooling and heating, good corrosion resistance, non-collapsing, non-crystallizing, non-dropping debris, non-polluting, and a long service life. The control system employs microcomputer artificial intelligence adjustment technology, featuringPIDAdjustable, fully automatic control, auto-tuning function, multi-programming with various heating and temperature-holding programs, high temperature control accuracy; integrated module with thyristor control and phase-shifting triggering, protection system: features independent over-temperature protection, over-pressure, over-flow, leakage, short-circuit, etc. High level of automation, with all indicators reaching advanced levels.
Primary Application
This equipment is widely used in universities, research institutions, industrial and mining enterprises, and is an ideal device for experiments and production in powder, electronics, metallurgy, pharmaceuticals, ceramics, sulfur, new glass materials, chemicals, metal sintering, and metal heat treatment.
Qualification & Honor
Quality Management System CertificationGB/T19001:2016/ISO 9001:2015； EUCECertification; "Luoyang City Model Enterprise for Civilization and诚信 Business Operation"“China Electric Furnace Industry***”；“Quality, Service, Credibility - AAA Corporation”Our products withstand inspections by testing institutions, and third-party certification can be provided upon request.
Main Functions & Features
1. Energy-saving and power-saving, environmentally friendly with no pollution (high-purity composite alumina/porous ceramic fiber furnace material, lightweight, low heat storage, energy-efficient, operating at half power on average)
2. Easy replacement and energy-saving (with high-quality resistance wire/silicon carbide rod/silicon molybdenum rod heating elements, long lifespan and easy replacement)
3. Integrated design offers flexible usage, less prone to tangling, and saves operation space.
4. High temperature control accuracy (high-quality instruments, ±1℃ temperature control accuracy) with third-party inspection certificate available for the instrument.
5. Good uniformity of furnace temperature (reasonable layout, balanced thermal field, no dead corners in the furnace cavity)
6. Touchscreen temperature control with adjustable heating speed; automatic operation, no need for human supervision
7. Over-temperature, over-pressure, over-flow, leakage, broken coupling, broken rod automatic protection and alarm
8. Side-hinged door for easy access
9. Wide Application Range: Universities, research institutes, industrial and mining enterprises, etc., for powder, military industry, electronics, metallurgy, pharmaceuticals, ceramics, glass, machinery, new material development, special materials, refractory materials, building materials, chemicals, metal sintering, and metal heat treatment, etc., for testing and production.
10. Double-shell design, air convection heat-insulating layer
11. Powder-coated outer shell with a stylish two-tone finish
12. Excellent reputation, numerous clients
13. Great value for money, comprehensive after-sales service, 1-year warranty, lifetime on-site repair.
Main Technical Parameters
Item | Index Value |
Rated Voltage | 220V/380V |
Design Temperature | 800℃，1000℃，1200℃，1400℃，1600℃，1700℃，1800℃ |
Rising temperature rate | ≤0.1-40℃/min (adjustable) |
Heating Element | High-Quality Imported Resistance Wire / High-Quality U-Type Silicon Carbide Rod / High-Quality U-Type Silicon Molybdenum Rod |
Temperature Control Accuracy | ±1℃ |
Temperature Control Method | LCD touch screen PLC control, PID regulation, intelligent microcomputer control, multi-programmable temperature control curves, unattended operation (fully automatic heating, insulation, power off upon door opening) |
Thermometric element | K（0-1300℃）/S(0-1600℃)/B（0-1820℃） |
Furnace material | Ceramic Polycrystalline Fiber /Alumina fiber/Alumina Fiber/High-purity aluminum oxide fiber composite/Imported Fiber |
Furnace door structure | Front door side-hinged |
Cooling Method | Double-shell structure with air insulation layer |
Surface Temperature Rise | ≤30℃ |
Random gift | 2 heating rods, 2 rod holders, 1 crucible tongs, 1 pair of refractory gloves, 1 furnace bottom plate, 1 instruction manual, 1 certificate of conformity |
Selection Guide
Model | Furnace chamber dimensions (depth, width, height)mm) | Furnace Volume (L) | Power Voltage (V) | Power (kW) | Temperature control accuracy |
LYL-12KL-1 | 200*150*150 | 4.5 | 220 | 4 | ±1℃ |
LYL-12KL-2 | 300*200*120 | 7.2 | 220 | 6 | ±1℃ |
LYL-12KL-3 | 300*200*150 | 9 | 220 | 8 | ±1℃ |
LYL-12KL-4 | 300*200*200 | 12 | 220/380 | 10 | ±1℃ |
LYL-12KL-5 | 400*250*160 | 16 | 380 | 12 | ±1℃ |
LYL-12KL-6 | 400*300*300 | 36 | 380 | 14 | ±1℃ |
Temperature Category | 800℃-1800℃ Available for selection | ||||
Custom Made Non-Standard | According to customer requirements, customize furnace chambers in different sizes. | ||||
Standard Accessories
Name | Image | Quantity | Description | |
High-Temperature Gloves | | 1Double | Comfortable with warmth retention for both hands; resistant to cuts, wear, and heat (up to 350°C, contact heat for 60 seconds; contact heat for 180 seconds at 100°C) - durable and long-lasting. | |
Heating Element | Silicon carbide rod |
| 2Please provide the Chinese content to be translated. | Silicon carbide components, with high operating temperatures, are hard and brittle. After shaping, they are used, such as silicon carbide rods and tubes, which can reach high heating temperatures under air-dry conditions.1500100-120°C, for vacuum conditions; 1000-1200°C under nitrogen atmosphere; long-term use at 1350°C |
Silicon Molybdenum Rod | | 2Please provide the Chinese content to be translated. | Silicon molybdenum rods are heated to high temperatures in an oxidizing atmosphere, where a dense quartz glass film forms on the surface, protecting them from further oxidation. Hence, silicon molybdenum rods exhibit high-temperature oxidation resistance. In an oxidizing atmosphere, the temperature can reach1800°C, can be used as heating elements for industrial high-temperature furnaces in electronics, ceramics, magnetic materials, glass, metallurgy, refractory materials, etc. | |
Tongs for crucibles | | 1Please provide the Chinese content to be translated. | A common chemical instrument, typically used to pick up crucibles. Usually made of stainless steel or hard, non-flammable, and non-oxidizable materials. 2. Use clean tongs. 3. When gripping a hot crucible with tongs, preheat the tip of the tongs to prevent the crucible from cracking due to localized cooling. After use, place the tongs with the tip facing up on the table or a asbestos mat. 4. After the experiment is completed, the crucible tongs should be cleaned and placed in the laboratory equipment cabinet, allowing them to air dry. 5. Use the bent portion for holding crucibles, and the pointed end for other uses. 6. Crucible tongs are not necessarily used in conjunction with crucibles; they can also be used independently. | |
Bottom plate | | 1Block | Ceramic furnace bottom plates, heat and wear-resistant, with load-bearing function, protect the furnace bottom from wear, and extend the service life of the equipment. | |
Optional Function Accessories Listnal Accessories List）
Individual control cabinet | PID Gauge | Remote Auxiliary Module |
Observation window | Exhaust ports and chimneys | Warm fan |
Crucibles, molds | Door stopper | Furnace bottom plate |
Blower | Thermocouple | Centralized Control Industrial Computer |
caster wheel | Multi-point temperature measurement | Exhaust purification treatment unit |
Special Note
Quality Warranty | One-year warranty on the entire unit, excluding related consumables (mat boards and heating elements excluded).Lifetime On-Site Maintenance |
Factory environment | 1. For indoor use; 2. Environmental temperature is within ±5-45°C range. 3. Relative ambient temperature does not exceed 85%. 4. No conductive dust, explosive gases, or gases capable of severely damaging metals and insulation around the furnace. |
Safety Protection | 1. When initially using or resuming use after a long period of disuse, an electric furnace must be seasoned to prevent the furnace chamber from cracking. Keep clean regularly and check the electrical furnace wiring for good contact. 3. When using the electric furnace, the temperature must not exceed the rated temperature to prevent damage to the heating elements. It is prohibited to pour any flammable liquids or molten metals into the furnace. 4. During the process, the temperature should generally not exceed 300℃ and the heating rate should be moderate. This is because, at the beginning of the heating process, the furnace chamber is cold and requires a significant amount of heat to be absorbed. |
After-sales service | 1. We promise to address any technical inquiries from our customers within 1 hour. 2. We promise to provide the test results for equipment returned for repair within 1 working day, complete the repair within 3 working days, and handle special materials and customization as needed. 3. Within one week of returning the equipment to the customer, conduct a follow-up visit with the user and provide free technical consultations. |
Friendly Reminder | Do not operate the equipment at the rated temperature for extended periods to ensure its normal service life. 2. Carefully count and verify the quantity of goods and accessories upon receipt to avoid any inconvenience caused by under-delivery or missed items. 3. To extend the lifespan of the instrument, we recommend that the warming and cooling rates do not exceed 10℃/min. Cooling rate should not exceed 5℃/min. 5. This furnace does not have a vacuum-sealed structure, so flammable and explosive gases cannot be introduced. 6. After a period of use, the furnace chamber may develop minor cracks, which is a normal occurrence and will not affect its operation. These can be repaired using an alumina coating. |
Common Faults and Troubleshooting
Fault Phenomenon | Fault Cause | Exclusion Method |
Turn on the control power switch and there is no power indicator. | Control circuit, fuse blown, power off | Check for short circuits and replace the fuse after exclusion. |
The equipment operates with voltage but no current. | Heating element fracture | Replace heating element |
Instrument PV display shows the upper temperature limit of the corresponding type thermocouple. | Thermocouple short circuit | Replace Thermocouple |
Power is normal, but the furnace cannot heat up. | Control main line damage | Notify maintenance personnel for inspection |
