Equipment Brief Introduction
The precision trolley annealing furnace LYL-12THL incorporates advanced technology, featuring a self-developed energy-saving and environmentally friendly new electric furnace. The equipment boasts an aesthetically pleasing and sophisticated design, with an advanced and rational structure. It is easy to operate and the casing is made of cold-rolled steel plates, processed by precision CNC machine tools. The luxurious and beautiful two-color imported epoxy powder electrostatic spraying technology ensures it is resistant to high temperatures and corrosion, maintaining its color for a long time.
The furnace features uniform temperature distribution, a double-layer heat-insulating body with surface temperatures close to room temperature, and adjustable heating rates. The furnace chamber is constructed from imported ultra-high-temperature composite fiber materials using CNC technology, boasting strong resistance to thermal shock, excellent resistance to rapid cooling and heating, good corrosion resistance, no collapse, no crystallization, no spalling, no pollution, and a long service life.
The control system employs microcomputer intelligent adjustment technology, featuring PID regulation, full automatic control, self-tuning capabilities, multi-step programing, and the ability to program various warming, constant temperature, and cooling programs. It boasts high temperature control accuracy, energy efficiency, and stability.
The protective device utilizes independent protection: (over-temperature, over-pressure, over-flow, disengagement, power failure, leakage, short-circuit, etc.).
The furnace material roller conveyor is electrically operated, allowing for easy removal of the furnace body and convenient handling of materials to enhance work efficiency.
Additionally, through our independently developed control software, the electric furnace can be connected to a computer, enabling remote control of a single or multiple furnaces, starting and stopping the furnace, setting temperature control programs, storing temperature control programs, viewing historical curves, and printing historical curves.
Primary Application
This equipment is widely used in universities, research institutes, industrial and mining enterprises, and is an ideal device for experiments and production in fields such as powder, electronics, metallurgy, ceramics, sulfur, new glass materials, chemicals, metal sintering, and metal heat treatment.
Corporate Qualifications and Honors
Quality Management System CertificationGB/T19001:2016/ISO 9001:2015； European UnionCECertification; "Luoyang City Model Enterprise for Civilized and Trustworthy Business Operation"“China Electric Furnace Industry Brands”；“Quality, Service, Credibility - AAA-rated Enterprise”The products withstand inspections by testing agencies, and third-party certification can be provided upon request.
Main Functions & Features
1. Energy-efficient and eco-friendly, with non-polluting combustion chamber materials (high-purity composite alumina/ ceramic polycrystalline fiber), lightweight, low heat retention, energy-saving, operating at half power on average.
2. Easy replacement with energy and time-saving (heating elements are resistance wire/silicon carbide rod/silicon molybdenum rod, with long service life and easy replacement)
3. Integrated control cabinets, easy to use and flexible, with overall placement, saving operational space.
4. High temperature control accuracy (high-quality instruments, ±1℃ temperature control accuracy) - Instruments can provide third-party inspection certificates
5. Excellent uniformity of furnace temperature, three/side four-sided heating (rational layout, balanced temperature field, no blind spots in the furnace cavity)
6. Microcomputer programmable temperature control with adjustable heating rate; automatic operation, no need for human supervision
7. Over-temperature, over-pressure, over-flow, leakage, un coupling, broken rod automatic protection and alarm
8. Bottom and door integrated furnace, electrically powered for easy loading and unloading.
9. Wide Application Range: Universities, research institutes, industrial and mining enterprises for powder, military industry, electronics, metallurgy, ceramics, glass, machinery, new material development, special materials, refractory materials, building materials, chemical industry, metal sintering, and metal heat treatment, etc. for testing and production.
10. Double-shell design, air convection insulating layer
11. Powder-coated housing with dual-color design, exquisitely elegant and generous appearance
12. Excellent reputation, numerous clients
13. Great value for money, comprehensive after-sales service, 1-year warranty, lifetime on-site repair
Main Technical Parameters
Item | Indicator Value |
Rated Voltage | 380V |
Design Temperature | 800℃，1000℃，1200℃，1400℃，1600℃，1700℃，1800℃ |
Rising temperature rate | ≤0.1-40℃/min (adjustable) |
Heating Element | Imported Resistance Wire/U-Shaped Silicon Carbide Rod/U-Shaped Silicon Molybdenum Rod |
Temperature Control Accuracy | ±1℃ |
Temperature Control Method | Automatic control with LCD touch screen, PID regulation, intelligent microcomputer control, multi-stage programmable temperature control curves, no need for supervision (fully automatic heating, insulation, power off when door is opened) |
Thermometric Element | K（0-1300℃）/S(0-1600℃)/B（0-1820℃） |
Furnace chamber material | Ceramic Polycrystalline Fiber /Alumina fiber/Alumina Fiberglass/High-purity alumina fiber/Imported Fiber |
Furnace door structure | The furnace door and bottom are integrated, with electric/motorized opening and closing for easy loading and unloading. |
Cooling Method | Double-shell structure, air-insulating layer |
Surface Temperature Rise | ≤30℃ |
Random gift | 2 heating rods, 2 rod holders, 1 crucible tongs, 1 pair of refractory gloves, 1 furnace bottom plate, 1 set of instructions and 1 certificate of compliance each |
Selection Guide
Model | Furnace chamber dimensions (depth x width x height in mm) | Furnace Volume (L) | Power Voltage (V) | Power (KW) | Temperature Control Accuracy |
LYL-12THL-1 | 300*300*300 | 27 | 380 | 12 | ±1℃ |
LYL-12THL-2 | 500*500*500 | 125 | 380 | 25 | ±1℃ |
LYL-12THL-3 | 700*500*500 | 175 | 380 | 30 | ±1℃ |
LYL-12THL-4 | 800*500*500 | 200 | 380 | 40 | ±1℃ |
LYL-12THL-5 | 800*800*800 | 512 | 380 | 90 | ±1℃ |
LYL-12THL-6 | 1200*800*800 | 768 | 380 | 100 | ±1℃ |
LYL-12THL-7 | 1000*1000*1000 | 1000 | 380 | 120 | ±1℃ |
LYL-12THL-8 | 1500*1000*1000 | 1500 | 380 | 150 | ±1℃ |
LYL-12THL-9 | 2000*1000*1000 | 2000 | 380 | 180 | ±1℃ |
Temperature Category | 800°C-1800°C available for selection | ||||
Custom-made, non-standard | According to customer requirements, custom-made experimental furnaces in various sizes. | ||||
Standard Accessories
Name | Image | Quantity | Description | |
High-Temperature Gloves |
| 1Double | High comfort and keeps hands warm; cut-resistant, abrasion-resistant, and heat-resistant (up to 350℃; contactable heat for 60 seconds at 100℃, 180 seconds at 100℃); durable and long-lasting. | |
Heating Element | Silicon carbide rod |
| 2Please provide the Chinese content to be translated. | Silicon carbide components, with high operating temperatures, are hard and brittle. After molding, they are used, such as silicon carbide rods and tubes, which can reach high heating temperatures under air-dry conditions.1500100-120°C, for use under vacuum conditions; 1000-1200°C under nitrogen atmosphere; long-term use temperature 1350°C |
Silicon Molybdenum Rod |
| 2Please provide the Chinese content to be translated. | Silicon molybdenum rods are heated to high temperatures in an oxidizing atmosphere, forming a dense quartz glass film on the surface to prevent further oxidation. Therefore, silicon molybdenum rods possess high-temperature oxidation resistance. In an oxidizing atmosphere, the temperature can reach1800°C, can be used as heating elements for industrial high-temperature furnaces in sectors such as electronics, ceramics, magnetic materials, glass, metallurgy, and refractory materials. | |
Pot tongs |
| 1Please provide the Chinese content to be translated. | 1. A common chemical instrument, typically used for holding crucibles. Generally made of stainless steel or hard, non-combustible, and non-oxidizable materials. 2. Use clean tongs. 3. When gripping a hot crucible with tongs, preheat the tip of the tongs to prevent the crucible from cracking due to local cooling. After use, place the tip of the tongs upward on the desk or asbestos mat. 4. After the experiment, the crucible tongs should be cleaned and placed in the laboratory equipment cabinet for drying storage. 5. Use the curved portion for holding crucibles; for other uses, the pointed end is applicable. 6. Crucible tongs are not necessarily used in conjunction with crucibles; they can also be used independently. | |
Optional Accessories Listnal Accessories List）
Combination of Furnace Temperature Control | Touchscreen Gauge | Remote Assistance Module |
Observation window | Exhaust ports and chimneys | Hot Fan |
Crucibles, molds, material racks | Multi-material stand | Bottom plate |
Blower | Thermocouple | Centralized Control Industrial Computer |
caster wheel | Multi-point temperature measurement | Exhaust purification treatment device |
Material table manual walking | Material table inclined | Vacuum packing with gas flushing |
Special Note
Quality Warranty | One-year full machine warranty, excluding related consumables (excluding pads and heating elements); lifetime on-site repair service. |
Factory Environment | 1. Indoor use; 2. Environmental temperature is within ±5-45°C range. 3. Relative ambient temperature does not exceed 85%; 4. No conductive dust, explosive gases, or gases that can severely damage metals and cause insulation corrosion are present around the stove. |
Safety Protection | 1. When initially using or resuming use after a long period of disuse, the furnace must be dried to prevent cracking of the furnace chamber. 2. Keep the equipment clean and regularly inspect the electrical furnace connections for good contact. 3. Do not exceed the rated temperature when using the furnace to prevent damaging the heating element. It is prohibited to pour various flammable liquids or molten metals into the furnace. 4. During the process, the temperature should generally not exceed 300℃ and the rate of temperature increase should be moderate. This is because, when heating up initially, the furnace is cold and requires a significant amount of heat absorption. |
After-Sales Service | 1. We promise to address any technical inquiries from our customers within one hour. 2. We promise to provide a test result within 1 working day for equipment returned for repair, complete the repair within 3 working days, and handle special materials on a case-by-case basis. 3. Within one week of returning the equipment to the customer, conduct a follow-up visit with the user and provide free technical consultation. |
Friendly Reminder | Do not operate the equipment for extended periods at rated temperature to ensure its normal service life. 2. Carefully count and verify the quantity of goods and accessories upon receipt to avoid any inconvenience caused by under shipment or missing items. 3. To extend the service life of the instrument, we recommend a heating rate and cooling rate of 10℃/min. 4. The cooling rate should not exceed 5°C/min. 5. This furnace does not have a vacuum-sealed structure, therefore it is not suitable for introducing flammable or explosive gases. 6. After a period of use, the furnace may develop minor cracks, which is a normal occurrence and will not affect its operation. It can be repaired using an alumina coating. |
Common Faults and Troubleshooting
Fault Phenomenon | Fault Cause | Exclusion Methods |
Turn on the control power switch, no power indicator displayed. | Control circuit, fuse blown, power out | Inspect for short circuits, eliminate if found, then replace the fuse. |
The equipment operates with voltage but no current. | Heating element fracture | Replace heating element |
Instrument PV display shows the upper temperature limit of the corresponding type of thermocouple. | Thermocouple short circuit | Replace thermocouple |
Power supply is normal, but the furnace cannot heat up. | Control main line damage | Notify maintenance personnel for inspection |
