Equipment Brief Introduction
Box-type Resistance Furnace LYL-1800℃ SeriesIntroducing advanced technology, we have independently researched and produced energy-saving, environmentally friendly, and new high-temperature electric furnaces with an advanced and reasonable structure and a stylish appearance. The exterior shell is made of cold-rolled steel plate, processed by CNC machine tools, and finished with a luxurious and beautiful two-color imported epoxy powder electrostatic spraying process, offering high-temperature resistance and corrosion resistance. It utilizes resistance wire/silicon carbide rod/silicon molybdenum rod as heating elements, with a double-layer furnace shell air insulation layer to maintain a low surface temperature of the furnace shell. This furnace features an even thermal field, low surface temperature of the furnace body, adjustable heating rate, energy-saving benefits, and more. The furnace chamber is constructed from ceramic fiber material using CNC technology, demonstrating strong resistance to thermal shock, excellent resistance to rapid cooling and heating, good corrosion resistance, no collapse, no crystallization, no spalling, no pollution, and a long service life. The control system employs microcomputer artificial intelligence adjustment technology, featuringPIDAdjustable, fully automatic control, self-tuning function, multi-step program programming, capable of setting various heating and maintenance programs, with high temperature control accuracy; integrated module with silicon-controlled rectifier control and phase-shifting triggering, protection system: featuring independent over-temperature protection, over-pressure, over-flow, leakage, short-circuit, and other protections. High level of automation, with all indicators reaching advanced levels.
Primary Application
This equipment is widely used in universities, research institutes, industrial and mining enterprises, and is an ideal device for experiments and production in fields such as powder, electronics, metallurgy, ceramics, sulfur, new glass materials, chemicals, metal sintering, and metal heat treatment.
Qualification & Honor
Quality Management System CertificationGB/T19001:2016/ISO 9001:2015； European UnionCECertification: "Luoyang City Model Enterprise for Civilized and Trustworthy Business Operation"“China Electric Furnace Industry Brands”；“Quality, Service, Reputation - AAA Corporation”Our products withstand inspections by testing institutions, and third-party certification can be provided upon request.
Main Functions & Features
1. Energy-saving and low-power consumption, eco-friendly and non-polluting (high-purity composite alumina/keramic polycrystalline fiber furnace material, lightweight, low heat storage, energy-efficient, averaging half-power operation)
2. Easy replacement with energy and time savings (heating elements are resistance wire/silicon carbide rod/silicon molybdenum rod, with long service life and easy replacement)
3. Integrated design for flexibility in use, resistant to fraying, and space-saving.
4. High temperature control accuracy (high-quality instruments, temperature control accuracy ±1℃); instruments can provide third-party inspection certificates.
5. Excellent uniformity of furnace temperature (合理布局，温场均衡，炉腔无死角) - Good uniformity of furnace temperature (rational layout, balanced temperature field, no blind spots in the furnace cavity)
6. Microcomputer program temperature control, adjustable heating rate, automatic operation with no need for human supervision
7. Over-temperature, over-pressure, over-flow, leakage, broken coupling, broken rod automatic protection and alarm
8. Side-opening furnace door for easy access, rotates 360 degrees
9. Wide Application Range: Universities, research institutions, industrial and mining enterprises, etc., for powder, military industry, electronics, metallurgy, ceramics, glass, machinery, new material development, special materials, refractory materials, construction materials, chemicals, metal sintering, and metal heat treatment, etc., for testing and production.
10. Double-shell design with an air convection insulating layer
11. Electrostatic powder coating on the shell, with a beautiful and generous two-color design
12. Great reputation, numerous clients
13. Great value for money, comprehensive after-sales service, 1-year warranty, lifetime on-site repair.
Main Technical Parameters
Item | Target Value |
Rated Voltage | 220V/380V |
Design Temperature | 800℃，1000℃，1200℃，1400℃，1600℃，1700℃，1800℃ |
Rising rate | ≤0.1-40℃/min (adjustable) |
Heating Element | Imported Resistor Wire/U-Shaped Silicon Carbon Rod/U-Shaped Silicon Molybdenum Rod |
Temperature Control Accuracy | ±1℃ |
Temperature Control Method | Microcomputer control, PID regulation, intelligent microcomputer control, multi-stage programmable temperature control curve, no need for supervision (fully automatic heating, insulation, power off when door is opened) |
Thermosensor | K（0-1300℃）/S(0-1600℃)/B（0-1820℃） |
Furnace lining material | Ceramic Polycrystalline Fiber /Alumina fiber/Alumina Composite Fiber/High-purity aluminum oxide fiber/Imported Fiber |
Furnace door structure | Front door side-hinged, 360-degree rotating |
Cooling method | Double-shell structure with air insulation layer |
Surface Temperature Rise | ≤30℃ |
Random gift | 2 heating rods, 2 rod holders, 1 crucible tongs, 1 pair of refractory gloves, 1 bottom plate, 1 instruction manual, 1 certificate of conformity |
Selection Guide
Model | Furnace chamber dimensions (depth, width, height)mm) | Furnace Volume (L) | Power Voltage (V) | Power (KW) | Temperature Control Accuracy |
LYL-1800℃-1 | 200*150*150 | 4.5 | 220 | 4 | ±1℃ |
LYL-1800℃-2 | 300*200*120 | 7.2 | 220 | 6 | ±1℃ |
LYL-1800℃-3 | 300*200*150 | 9 | 220 | 8 | ±1℃ |
LYL-1800℃-4 | 300*200*200 | 12 | 220/380 | 10 | ±1℃ |
LYL-1800℃-5 | 400*250*160 | 16 | 380 | 12 | ±1℃ |
LYL-1800℃-6 | 400*300*300 | 36 | 380 | 14 | ±1℃ |
Temperature Category | 800℃-1800℃ As desired | ||||
Custom-made, non-standard | According to customer requirements, customize furnaces in various sizes. | ||||
Standard Accessories
Name | Image | Quantity | Description | |
High-temperature gloves |
| 1Double | High comfort and keeps hands warm; cut-resistant, wear-resistant, and heat-resistant (can withstand 350°C, can touch heat for 60 seconds, can touch heat for 180 seconds at 100°C) - durable and long-lasting. | |
Heating Element | Silicon carbide rod |
| 2Please provide the Chinese content you would like translated into American English. | Silicon carbide components, with high usage temperatures, are hard and brittle. After molding, they are used, such as silicon carbide rods and tubes, which can reach high heating temperatures under air-dry conditions.1500100-120°C, for use under vacuum conditions; 1000-1200°C under nitrogen atmosphere; long-term use temperature 1350°C |
Silicon Molybdenum Rod |
| 2Branch | Silicon molybdenum rods are heated to high temperatures in an oxidizing atmosphere, forming a dense quartz glass film on the surface to prevent further oxidation. Therefore, silicon molybdenum rods possess high-temperature oxidation resistance. In an oxidizing atmosphere, the temperature can reach1800°C, can be used as heating elements for industrial high-temperature furnaces in electronics, ceramics, magnetic materials, glass, metallurgy, refractory materials, etc. | |
Pot tongs |
| 1Please provide the Chinese content to be translated. | A common chemical instrument, typically used to hold crucibles. Generally made of stainless steel or hard, non-combustible, and difficult-to-oxidize materials. 2. Use clean tongs. 3. When gripping a hot crucible with tongs, preheat the tip of the tongs to prevent the crucible from cracking due to local cooling. After use, place the tongs with the tip facing up on the table or a asbestos mat. 4. After the experiment, clean the crucible tongs and place them in the lab equipment cabinet for drying storage. 5. Use the bent portion for holding crucibles; for other uses, employ the pointed tip. 6. Crucible tongs are not necessarily used in conjunction with crucibles; they can also be used independently. | |
Furnace bottom plate |
| 1Block | Ceramic bottom plate for furnace, heat-resistant, wear-resistant, with load-bearing properties, protects the furnace bottom from wear, extending the equipment's service life. | |
Optional Function Accessories Listnal Accessories List）
Individual control cabinet | Touchscreen Gauge | Remote Assistance Module |
Observation window | Exhaust ports and chimneys | Hot Fan |
Crucibles, Kiln Shells | Door stopper | Furnace bottom plate |
Blower | Thermocouple | Centralized Control Industrial Computer |
Casters | Multiple Temperature Measurement | Exhaust purification treatment unit |
Special Note
Quality Assurance | One-year full machine warranty, excluding related consumables (mats and heating elements excluded).Lifetime On-Site Maintenance |
Factory environment | 1. Indoor use 2. Environmental temperature is within ±5-45°C range. 3. The relative humidity of the surrounding environment shall not exceed 85%. 4. No conductive dust, explosive gases, or gases capable of severely damaging metals and insulating materials are present around the stove. |
Safety Protection | 1. When initially using or reusing an electric furnace after a long period of disuse, the kiln must be seasoned; otherwise, the furnace chamber is prone to cracking. 2. Keep clean regularly and check the electrical furnace wiring for good contact periodically. 3. Do not exceed the rated temperature when using the electric furnace to prevent damaging the heating elements. Prohibition of pouring any flammable liquids or molten metals into the furnace. 4. During the process, the temperature should generally not exceed 300℃ and the rate of temperature increase should be moderate. This is because, when heating up initially, the furnace is cold and requires a significant amount of heat absorption. |
After-Sales Service | 1. We commit to addressing any technical inquiries from our clients within 1 hour. 2. We promise to provide a test result within 1 working day for equipment returned for repair, complete the repair within 3 working days, and handle special materials on a case-by-case basis. 3. Within one week of returning the equipment to the customer, conduct a follow-up visit with the user and provide free technical consultation. |
Friendly Reminder | Do not operate the equipment at the rated temperature for extended periods to ensure its normal service life. 2. Carefully count and verify the quantity of goods and accessories upon receipt to avoid any inconvenience caused by under-delivery or missing items. 3. To extend the service life of the instrument, we recommend that the warming and cooling rates not exceed 10℃/min. 4. The cooling rate should not exceed 5°C/min. 5. This furnace does not have a vacuum-sealed structure, therefore it is not suitable for introducing flammable or explosive gases. 6. After some time of use, the furnace chamber may develop minor cracks, which is a normal occurrence and will not affect operation. These can be repaired using an alumina coating. |
Common Faults and Troubleshooting
Fault Phenomenon | Fault Cause | Exclusion Methods |
Turn on the control power switch, no power indicator. | Control circuit, fuse blown, power outage | Inspect for short circuits, eliminate if any, and then replace the fuse. |
Equipment operates with voltage but no current. | Heating element fracture | Replace heating element |
Instrument PV display shows the upper temperature limit of the corresponding type of thermocouple. | Thermocouple short circuit | Replace Thermocouple |
Power is normal, but the furnace cannot heat up. | Control main circuit damage | Notify maintenance personnel for inspection |
