Carbon Black Granulating Equipment

Our pyrolytic carbon black production line operates with microcomputer control, full automation frequency conversion, and vacuum production, ensuring zero pollution. It is an automated complete set of equipment suitable for the pyrolysis of used tire carbon black production.

Highlight Advantages:

1. Low energy consumption: Integrates ultra-fine grinding, centrifugal crushing, impact crushing, and extrusion crushing, saving up to 40-50% more energy than other types of crushing machines.

2. High fineness: Equipped with an automatic self-flowing grading system, product fineness ≥ 325 mesh. (Raymond mill fineness can only reach below 300 mesh.)

3. Wide raw material range: raw material particle size ≤ 10mm, only requires primary coarse crushing equipment for the material.

4. Low Wear: The crushing parts with high wear use composite wear-resistant new materials, extending service life.

High level of automation, strong stability, and easy operation.

6. No Adhesives Required: The granulation process utilizes physical principles to achieve a strong mixture and bonding of dust, carbon black, and water, without the need for any chemical adhesives.

7. Dust-Free Operation: This machine features wet granulation, vacuum, and continuous granulation processes. No dust is emitted during granulation, and it is equipped with an exhaust gas dust removal system.

8. High granulation strength: This machine uses high-speed rotation of rotating parts with agitating teeth to force the powdered material to agglomerate into spherical granules. Compared to natural agglomeration granulation devices (such as rotary disk granulators, drum granulators), it boasts a more concentrated particle size distribution and granule strength that exceeds that of naturally agglomerated granules.

9. High Granulation Rate: Granulation rate ≥ 90%.

10. Aesthetically pleasing finished product: spherical granules, uniform in size, sphericality ≥ 0.8, particle size typically 0.7-1.5mm.

11. Easy to Control: Particle size can be appropriately adjusted by the moisture content of the material and the speed of the main shaft.

12. High Efficiency: The machine has a compact structure, operates smoothly and reliably, with a large production capacity, capable of granulating 1-1.2 tons per hour (output is affected by volatiles).

13. Labor-saving: High degree of mechanization, saving on labor, the entire production process requires only 4-5 people.

14. Strong mechanical stability: capable of continuous 24/7 production without downtime.

15. Less Land Area Required: The drying process uses drum drying with a double-layer structure, featuring compact design and reduced land area. It occupies only half the space of a single-tube dryer with the same output, ensuring reliable operation, low energy consumption, and high thermal efficiency.

16. Excellent material drying effect, finished product moisture ≤2.5%.