Carbon Black Granulating Equipment, Carbon Black Refining Equipment, Carbon Black Processing Equipment

Our pyrolytic carbon black production line is equipped with microcomputer control, full automation frequency conversion, and vacuum production, ensuring no pollution. It is an automated complete set of equipment suitable for the production of carbon black from recycled tires.

Highlight Advantages:

1. Low energy consumption: Integrates ultra-fine crushing, impact crushing, and extrusion crushing, achieving energy savings of up to 40-50% compared to other types of crushing machines.

2. High fineness: Equipped with an automatic flow grading system, product fineness ≥ 325 mesh. (Raymond mill fineness can only reach below 300 mesh.)

3. Wide range of incoming materials: particle size of incoming material ≤ 10mm, only requires a primary coarse crushing equipment.

4. Low wear: The crushing parts use composite wear-resistant new materials, resulting in a long service life.

5. High level of automation, strong stability, and easy operation.

6. No Adhesives Required: The granulation process utilizes physical principles to achieve a strong mixing and bonding of fly ash, carbon black, and water, without the need for any chemical adhesives.

7. Dust-Free Operation: This machine features wet, vacuum, and continuous granulation. There is no dust emitted during the granulation process, and it is equipped with an exhaust gas dust removal system.

8. High granulation strength: The machine achieves forced agglomeration of powder into spherical granules through the high-speed rotation of rotating parts equipped with mixing teeth. Compared to natural agglomeration granulation equipment (such as rotary disk granulators, drum granulators), it features a concentrated particle size distribution and granule strength exceeding that of naturally agglomerated particles.

9. High Granulation Rate: Granulation Rate ≥ 90%.

10. Aesthetically pleasing finished product: spherical granules with uniform size, sphericality ≥ 0.8, particle size typically ranging from 0.7 to 1.5mm.

11. Easy to Control: The particle size can be appropriately adjusted by the material's moisture content and the main shaft speed.

12. High Efficiency: The machine has a compact structure, operates smoothly and reliably, with a high production capacity of 1-1.2 tons per hour (output may be affected by volatile content).

13. Labor Savings: High degree of mechanization, saving on labor, the entire production process requires only 4-5 people.

14. Strong mechanical stability: capable of continuous 24/7 production without downtime.

15. Less Land Area Required: The dryer uses drum drying and double-layer structure, featuring compact design and reduced land area – half the space of a single-tube dryer with the same output. It operates reliably with low energy consumption and high thermal efficiency.

16. Excellent material drying effect, finished product moisture ≤2.5%.