Carbon Black Granulating Equipment

Our pyrolytic carbon black production line is equipped with microcomputer control, full automation variable frequency drive, and vacuum production, ensuring zero pollution. It is an automated complete set of equipment suitable for the pyrolysis of used tires for carbon black production.

Highlight Advantages:

1. Low energy consumption: Integrates ultra-fine crushing, impact crushing, and extrusion crushing, saving up to 40-50% more energy than other types of crushing machines.

2. High fineness: Equipped with an automatic self-flowing grading system, product fineness ≥ 325 mesh. (Raymond mill fineness can only reach below 300 mesh.)

3. Wide raw material range: feed particle size ≤10mm, the material only requires primary coarse crushing equipment.

4. Low Wear: The crushing parts with high wear are made of composite abrasion-resistant new materials, ensuring a long service life.

High level of automation, strong stability, and easy operation.

6. Adhesive-Free: The granulation process utilizes physical principles to achieve a strong mixture and bonding of fly ash, carbon black, and water, without the need for any chemical adhesives.

7. Dust-Free Operation: This machine is a wet process, vacuum, and continuous granulation unit. No dust is emitted during the granulation process, and it is equipped with an exhaust gas dust removal system.

8. High Granulation Intensity: This machine uses high-speed rotation of rotating parts equipped with agitating teeth to forcibly agglomerate the powdered material into spherical granules. Compared to natural agglomeration granulation equipment (such as rotary disc granulators, drum granulators), it boasts a more concentrated particle size distribution and granule strength that exceeds that of naturally agglomerated granules.

9. High Granulation Rate: Granulation Rate ≥ 90%.

10. Aesthetically pleasing finished product: spherical granules with uniform size, sphericality ≥ 0.8, particle size typically 0.7-1.5mm.

11. Easy to Control: Particle diameter size can be appropriately adjusted through the material's moisture content and the main shaft speed.

12. High Efficiency: The machine has a compact structure, stable and reliable operation, and high production capacity, capable of granulating 1-1.2 tons per hour (output is affected by volatiles).

13. Labor Savings: High level of mechanization, saving on labor; the entire production process requires only 4-5 people.

14. Strong mechanical stability: capable of continuous 24/7 production without downtime.

15. Less Land Area Required: Utilizes drum drying with double-layer structure, featuring compact design, reduced land occupation, half the space of a single drum dryer for the same output. It operates reliably with low energy consumption and high thermal efficiency.

16. Excellent material drying effect, finished product moisture ≤2.5%.