Carbon Black Granulating Equipment

Our pyrolytic carbon black production line is equipped with microcomputer control, full automation variable frequency drive, and vacuum production, ensuring zero pollution. It is an automated complete set of equipment suitable for the pyrolysis of waste tire carbon black production.

Highlight Advantages:

1. Low energy consumption: Integrates ultra-fine crushing, impact crushing, and extrusion crushing, achieving up to 40-50% energy savings compared to other types of mechanical crushers.

2. High fineness: Equipped with an automatic flow classification system, product fineness ≥ 325 mesh. (Raymond mill fineness can only reach below 300 mesh.)

3. Wide material range: Feed particle size ≤ 10mm, material only needs to be processed by a primary coarse crushing unit.

4. Low Wear: The crushing parts with high wear are made of composite wear-resistant new materials, ensuring a long service life.

High level of automation, strong stability, and easy operation.

6. No Adhesives Required: The granulation process utilizes physical principles to achieve a strong mixture and bonding of dust, carbon black, and water, without the need for any chemical adhesives.

7. Dust-Free Operation: This machine is a wet process, vacuum, and continuous granulation unit. No dust is emitted during the granulation process, and it is equipped with an exhaust gas dust removal system.

8. High Granulation Strength: This machine achieves forced agglomeration of powder into spherical granules through the high-speed rotation of rotating parts equipped with kneading teeth. Compared to natural agglomeration granulation devices (such as rotary disc granulators, drum granulators), it offers a more concentrated particle size distribution and granule strength exceeding that of naturally agglomerated granules.

9. High Granulation Rate: Granulation Rate ≥ 90%.

10. The finished product boasts an aesthetically pleasing appearance: spherical in shape, uniform in size, with a sphericality of ≥0.8, and particle size typically ranging from 0.7 to 1.5mm.

11. Easy to Control: Particle diameter size can be appropriately adjusted by the moisture content of the material and the spindle speed.

12. High Efficiency: The machine features a compact structure, stable and reliable operation, and high production capacity, capable of granulating 1-1.2 tons per hour (output may be affected by volatile content).

13. Labor-saving: High degree of mechanization, saving on labor, the entire production process requires only 4-5 people.

14. Strong mechanical stability: capable of continuous 24/7 production without downtime.

15. Low Land Use: Utilizes drum drying with a double-layer structure, featuring compact design and minimal land requirement. It occupies only half the land area of a single drum dryer with the same output, ensuring reliable operation, low energy consumption, and high thermal efficiency.

16. Material drying effect is excellent, finished product moisture ≤2.5%.