Carbon Black Granulating Equipment

Our pyrolytic carbon black production line features micro-computer control, full automation with variable frequency drive, and vacuum production, ensuring zero pollution. It is an automated complete set of equipment suitable for the pyrolysis of used tires into carbon black.

Highlight Advantages:

1. Low energy consumption: Integrating ultra-fine crushing, impact crushing, and extrusion crushing, this machine consumes up to 40-50% less energy than other types of crushing machines.

2. High fineness: Equipped with an automatic flow classification system, product fineness ≥ 325 mesh. (Raymond mill fineness can only reach below 300 mesh.)

3. Wide material range: Material particle size ≤ 10mm, only primary coarse crushing equipment is required for the material.

4. Low Wear: The crushing parts of the vulnerable components are made of composite wear-resistant new materials, ensuring a long service life.

High level of automation, strong stability, and easy operation.

6. No Adhesives Required: The granulation process utilizes physical principles to achieve a strong mixture and bonding of dust, carbon black, and water, without the need for any chemical adhesives.

7. Dust-Free Operation: This machine features wet process, vacuum, and continuous granulation. No dust is emitted during the granulation process, and it is equipped with an exhaust dust removal unit.

8. High Granulating Strength: This machine, through the high-speed rotation of rotating parts equipped with agitating teeth, forces the powder to agglomerate into spherical granules. Compared to natural agglomeration granulating devices (such as rotary disc granulators, drum granulators), it features a more concentrated particle size distribution and granule strength exceeding that of naturally agglomerated granules.

9. High granulation rate: Granulation rate ≥ 90%.

10. Aesthetically pleasing finished product: spherical particles, uniform in size, sphericality ≥ 0.8, particle size typically 0.7-1.5mm.

11. Easy to Control: The particle size can be appropriately adjusted by the moisture content of the material and the speed of the main shaft.

12. High Efficiency: The machine has a compact structure, stable and reliable operation, and a high production capacity of 1-1.2 tons per hour (output is affected by volatiles).

13. Labor Savings: High degree of mechanization, saving on labor, the entire production process requires only 4-5 people.

14. Strong mechanical stability: capable of continuous 24/7 production without downtime.

15. Less Land Area Required: Utilizes drum drying with a double-layer structure, featuring compact design, reduced land area requirement, half the space of a single drum dryer for the same output. It is reliable in operation, low in energy consumption, and high in thermal efficiency.

16. Excellent material drying effect, finished product moisture ≤2.5%.