Carbon Black Granulating Equipment

Our pyrolytic carbon black production line is equipped with microcomputer control, full automation frequency conversion, and vacuum production, ensuring no pollution. It is an automated complete set of equipment suitable for the pyrolysis of waste tires into carbon black.

Highlight Advantages:

1. Low energy consumption: Integrates ultra-fine crushing, impact crushing, and extrusion crushing, saving up to 40-50% more energy than other types of crushing machines.

2. High fineness: Equipped with an automatic flow-type grading system, product fineness ≥ 325 mesh. (Raymond mill fineness can only reach below 300 mesh.)

3. Wide range of feed materials: feed particle size ≤ 10mm, materials only require a primary coarse crushing unit.

4. Low-wear: The crushing parts of the equipment use composite wear-resistant new materials, offering a long service life.

High level of automation, strong stability, and easy operation.

6. Adhesive-Free: The granulation process utilizes physical principles to achieve a strong mixture and bonding of dust, carbon black, and water, without the need for any chemical adhesives.

7. Dust-Free Operation: This machine features wet-granulation, vacuum, and continuous granulation processes. No dust is emitted during granulation, and it is equipped with an exhaust gas dust removal unit.

8. High Granulation Strength: This machine, through the high-speed rotation of rotating parts equipped with agitating teeth, forcibly aggregates the powder into spherical granules. Compared to natural agglomeration granulation devices (such as rotary disk granulators, drum granulators), it features a more concentrated particle size distribution and granule strength that exceeds that of naturally aggregated granules.

9. High granulation rate: Granulation rate ≥ 90%.

10. Aesthetically pleasing finished product: spherical granules with uniform size, sphericality ≥ 0.8, particle size typically 0.7-1.5mm.

11. Easy to Control: The particle diameter size can be appropriately adjusted through the material's moisture content and the main shaft speed.

12. High Efficiency: The machine has a compact structure, operates smoothly and reliably, with a high production capacity of 1-1.2 tons per hour (output may be affected by volatile content).

13. Labor Savings: High degree of mechanization, saving on labor, the entire production process requires only 4-5 people.

14. Strong mechanical stability: capable of continuous 24/7 production without downtime.

15. Less Land Area Required: Utilizes drum drying with a double-layer structure, featuring compact design and reduced land area - half the space of a single drum dryer for the same output. It operates reliably with low energy consumption and high thermal efficiency.

16. Excellent material drying effect, finished product moisture ≤2.5%.